纯生物质低压高温蒸汽气化合成绿色甲醇的装置

By employing a low-pressure, high-temperature steam gasification process and modular design, the problems of high tar content and low activated carbon recovery efficiency in existing biomass gasification technologies have been solved, enabling the synthesis of high-purity methanol and the production of activated carbon by-products, thereby reducing the cost of methanol production and minimizing environmental pollution.

CN224507058UActive Publication Date: 2026-07-17ZHEJIANG HANBO ENERGY EQUIP CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
ZHEJIANG HANBO ENERGY EQUIP CO LTD
Filing Date
2025-06-18
Publication Date
2026-07-17

AI Technical Summary

Technical Problem

Existing biomass gasification technologies mostly employ high-pressure or medium-temperature conditions, resulting in high tar content, nitrogen dilution of syngas, low gas production efficiency, and failure to achieve efficient recovery of activated carbon byproducts, thus increasing the cost of methanol production.

Method used

The process employs a low-pressure, high-temperature steam gasification process, combining a low-pressure, high-temperature steam supply module with a fluidized bed gasifier to generate syngas. Impurities are removed through multi-stage cyclone separation and a water washing tower, and finally, high-purity methanol is synthesized under a copper-based catalyst. The efficient recovery of activated carbon is achieved through a skid-mounted modular design and a staged separation technology.

Benefits of technology

It achieves low tar content, high syngas purity, and high carbon conversion rate, reducing methanol production costs and generating high-value activated carbon by-products. Moreover, the entire process is environmentally friendly with no wastewater or waste gas emissions.

✦ Generated by Eureka AI based on patent content.

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Abstract

本实用新型公开了一种纯生物质低压高温蒸汽气化合成绿色甲醇的装置,包括依次连接的原料预处理模块、气化模块、合成气洗涤模块、合成气一次加压模块、MDEA脱硫脱碳模块、二次加压模块、甲醇合成模块、甲醇精馏模块和甲醇储存模块。所述气化模块上连接有低压高温蒸汽供应模块。所述原料预处理模块包括破碎机、干燥机和螺旋进料机。该装置采用撬装模块化设计,各工段集成于标准化撬块,包括破碎干燥模块、气化模块、洗涤模块、加压模块、净化模块、合成模块、精馏模块及储存模块,支持快速部署与灵活组合,整体功能完善,实用性强。
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Claims

1. A device for synthesizing green methanol by pure biomass low-pressure high-temperature steam gasification, characterized in that, It includes a raw material pretreatment module, a gasification module, a syngas washing module, a syngas primary pressurization module, an MDEA desulfurization and decarbonization module, a secondary pressurization module, a methanol synthesis module, a methanol distillation module, and a methanol storage module, which are connected in sequence.

2. The device for pure biomass low-pressure high-temperature steam gasification synthesis of green methanol according to claim 1, characterized in that, The gasification module is connected to a low-pressure, high-temperature steam supply module.

3. The device for pure biomass low-pressure high-temperature steam gasification synthesis of green methanol according to claim 1, characterized in that, The raw material pretreatment module includes a crusher, a dryer, and a screw feeder.

4. The pure biomass low pressure high temperature steam gasification synthesis green methanol device according to claim 1, characterized in that, The gasification module includes a fluidized bed gasifier, a cyclone separator, and an activated carbon collector.

5. The pure biomass low pressure high temperature steam gasification synthesis green methanol device according to claim 1, characterized in that, The syngas scrubbing module includes a water scrubbing tower and a gas-liquid separator.

6. The pure biomass low pressure high temperature steam gasification synthesis green methanol device according to claim 1, characterized in that, The methanol synthesis module includes a synthesis tower, a water cooler, and a gas-liquid separator.

7. The apparatus for synthesizing green methanol by low-pressure high-temperature steam gasification of pure biomass according to claim 1, characterized in that, The methanol distillation module includes a pre-distillation column, a pressurized distillation column, and an atmospheric distillation column.