一种适用于高粘度聚砜的反应釜搅拌装置
By combining a differentially rotating shaft with a sleeve, shear plate, and scraper, the problems of dead zones in stirring and low heat transfer efficiency in the production of high-viscosity polysulfone are solved, achieving uniform mixing and efficient crushing of materials and improving the overall performance of the reactor.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- DALIAN POLYSULFONE PLASTIC CO LTD
- Filing Date
- 2025-08-25
- Publication Date
- 2026-07-17
AI Technical Summary
Traditional stirring devices are prone to creating dry stirring and dead zones in the production of high-viscosity polysulfone, resulting in uneven material mixing and low heat transfer efficiency.
By employing the differential counter-rotation of the central shaft and the sleeve, combined with shearing plates and scrapers, and in conjunction with the crushing mechanism, it achieves strong shearing, tumbling, and mixing of high-viscosity materials, preventing dead zones in the mixing process, and improving heat transfer efficiency by cleaning the vessel wall through scrapers.
It achieves uniform mixing of high-viscosity polysulfone materials, avoids dead zones in stirring, improves heat transfer efficiency and material crushing efficiency, and ensures the uniformity and integrity of the reaction.
Smart Images
Figure CN224507120U_ABST
Abstract
Claims
1. A reaction vessel stirring device suitable for high viscosity polysulfone comprising a reaction vessel body (1) characterized by: The reactor body (1) is provided with a top frame (2) at the top, a bevel gear set is provided inside the top frame (2), a stirring mechanism is provided inside the reactor body (1), the stirring mechanism is connected to the bevel gear set, a motor (9) for driving the bevel gear set to rotate is fixedly connected to the top of the top frame (2), a crushing mechanism is provided at the top of the reactor body (1), a discharge pipe (15) is provided at the bottom of the reactor body (1), and a support frame (16) is fixedly connected to the side wall of the reactor body (1). The stirring mechanism includes a rotating shaft (7), a sleeve (8), a stirring blade (10), and a shearing plate (12). The top end of the rotating shaft (7) is fixedly connected to the output end of a motor (9). The sleeve (8) is rotatably connected to the outside of the rotating shaft (7). The stirring blade (10) is fixedly connected to the outside of the sleeve (8). A fixing ring (11) is fixedly connected to the inner cavity of the reactor body (1). The shearing plate (12) is fixedly connected to the bottom of the fixing ring (11). Both the rotating shaft (7) and the sleeve (8) are connected to a bevel gear set. A scraper (14) is provided on the outside of the rotating shaft (7).
2. A stirring device for a reaction vessel suitable for high viscosity polysulfone according to claim 1, characterized in that: The bevel gear set includes bevel gear one (4), bevel gear two (5) and bevel gear three (6). A C-shaped frame (3) is fixedly connected inside the top frame (2). Bevel gear one (4) is rotatably connected to the top of the inner cavity of the C-shaped frame (3). Bevel gear two (5) is rotatably connected to the middle of the inner cavity of the C-shaped frame (3). Bevel gear three (6) is rotatably connected to the bottom of the inner cavity of the C-shaped frame (3).
3. A reaction vessel stirring device suitable for high viscosity polysulfone according to claim 2, characterized in that: Both bevel gear one (4) and bevel gear three (6) mesh with bevel gear two (5). When bevel gear one (4) rotates, under the transmission action of bevel gear two (5), the rotation direction of bevel gear three (6) is opposite to that of bevel gear one (4).
4. A reaction vessel stirring device suitable for high viscosity polysulfone according to claim 3, characterized in that: The rotating shaft (7) is fixedly connected inside the bevel gear (4). The rotating shaft (7) passes through the bevel gear (6) and extends into the reactor body (1). The sleeve (8) is fixedly connected to the bottom of the bevel gear (6). The side wall of the sleeve (8) is rotatably connected inside the reactor body (1).
5. A stirring device for a reaction vessel suitable for high viscosity polysulfone as claimed in claim 1, wherein: The rotating shaft (7) is fixedly connected to the side wall of the mounting strip (13), and the scraper (14) is fixedly connected inside the mounting strip (13). The side wall of the scraper (14) is in contact with the inner wall of the reactor body (1).
6. A reaction vessel stirring device suitable for high viscosity polysulfone as claimed in claim 1, wherein: The stirring blades (10) are arranged in a ring array in multiple groups, and are staggered with the shearing blades inside the shearing plate (12).
7. A stirring device for a reaction vessel suitable for high viscosity polysulfone as claimed in claim 1, wherein: The crushing mechanism includes a rotating rod (18) and a crushing roller (20). A crushing box (17) is provided on the top of the reactor body (1). The rotating rod (18) is rotatably connected inside the crushing box (17). The crushing roller (20) is fixedly connected to the side wall of the rotating rod (18). One end of the rotating rod (18) passes through the side wall of the crushing box (17) and is fixedly connected to a spur gear (19). The spur gears (19) mesh with each other. A second motor (21) is fixedly connected to the side wall of the crushing box (17). The output end of the second motor (21) is fixedly connected to one side of the rotating rod (18).
8. A reaction vessel stirring device suitable for high viscosity polysulfone according to claim 7, characterized in that: The bottom of the crushing box (17) is fixedly connected with a lower hopper (22), the inside of the lower hopper (22) is fixedly connected with a discharge pipe (23), and the discharge pipe (23) is connected with the feed inlet of the reaction kettle body (1).