A stone waste crushing device

By using a collection hopper and a drive mechanism to drive the oscillating of the bulk material cylinder in the stone waste crushing device, the problem of uneven particle size after stone crushing is solved, multi-stage screening and uniform distribution are achieved, product quality is improved, and it is suitable for building and asphalt recycling materials.

CN224507277UActive Publication Date: 2026-07-17SUIZHOU TAIFENG STONE IND CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
SUIZHOU TAIFENG STONE IND CO LTD
Filing Date
2025-07-31
Publication Date
2026-07-17

AI Technical Summary

Technical Problem

In the current stone crushing process, the particle size distribution of the crushed stone residue is uneven, resulting in substandard product quality and affecting the performance of building and asphalt recycling materials.

Method used

Design a stone waste crushing device, which collects crushed stones through a hopper and drives a material dispersing cylinder to swing left and right using a drive mechanism, so that the stones are evenly distributed on the screen plate. Combined with the gradual increase in the size of the screen holes at the front and back of the screen plate, screening is carried out to achieve multi-stage screening.

Benefits of technology

It improves the screening effect, ensures the uniformity of particle size distribution of stone waste, enhances product quality, and is suitable for the use requirements of building and asphalt recycling materials.

✦ Generated by Eureka AI based on patent content.

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Abstract

This utility model discloses a stone waste crushing device, including a frame, a feed hopper, two guide plates, and two crushing rollers. The feed hopper is connected to the top of the frame, the two guide plates are connected to the top wall of the frame, and the two crushing rollers rotate relative to each other within the frame. It also includes a collecting hopper, a dispersing cylinder, and a screen plate. The collecting hopper is installed below the two crushing rollers. This utility model uses a screen plate within the frame, with the screen holes at both ends of the screen plate increasing in size to screen different sizes of crushed stone. This facilitates the separate transport of the screened stones by a conveyor. The collecting hopper collects the crushed stones, and as they fall, a drive mechanism drives the dispersing cylinder to swing left and right continuously, ensuring even distribution of the falling stones on the screen plate and improving the screening effect.
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Description

Technical Field

[0001] This utility model relates to the field of stone processing technology, and in particular to a stone waste crushing device. Background Technology

[0002] Stone crushers are machines that use methods such as squeezing, splitting, bending, impacting, and rolling to break large rocks into smaller pieces. Commonly used crushers include jaw crushers, cone crushers, hammer crushers, and roller crushers. During stone mining and processing, in order to process the cut-off materials together, it is necessary to crush stones of different sizes to facilitate their subsequent use.

[0003] After crushing, stone can be used for other purposes, such as construction. However, the crushing process easily produces stones and gravel of varying sizes. These gravel particles tend to adhere to each other, and if the crushed stone residue is not screened, the finished product will contain gravel of different particle sizes, resulting in uneven particle size distribution. For example, when used as construction aggregate, excessively large particles will affect the compaction of concrete, while excessively small particles will reduce strength. When used as asphalt recycling materials, particle size deviations will disrupt the gradation design of the mixture and affect the durability of the pavement. Therefore, a stone residue crushing device is proposed to solve the above problems. Utility Model Content

[0004] (a) Purpose of the utility model

[0005] To address the technical problems existing in the background art, this utility model proposes a stone waste crushing device. The crushed stones are collected by using a collection hopper, and then a drive mechanism is used to drive the material dispersing cylinder to swing left and right continuously when they fall, so that the fallen stone pieces are evenly distributed on the screen plate, thereby improving the screening effect.

[0006] (II) Technical Solution

[0007] This utility model provides a stone waste crushing device, including a frame, a feed hopper, two guide plates, and two crushing rollers. The feed hopper is connected to the top of the frame, the two guide plates are connected to the top wall of the frame, and the two crushing rollers rotate relative to each other within the frame. It also includes a collecting hopper, a dispersing cylinder, and a screen plate. The collecting hopper is installed below the two crushing rollers and its bottom end is connected to a discharge pipe. The dispersing cylinder is hinged to the outside of the bottom end of the discharge pipe. The screen plate is inclinedly arranged below the dispersing cylinder, and the screen holes on the front and rear sides of the screen plate are progressively larger. The frame is equipped with a driving mechanism that drives the dispersing cylinder to swing left and right continuously.

[0008] Preferably, a support frame is connected to the front side of the frame, and an installation port is provided on the front side of the frame. The sieve plate is disposed on the support frame and extends into the frame through the installation port.

[0009] Preferably, the bottom end of the frame and the support frame are both provided with discharge ports, and the two are connected to each other. Conveyors are provided under both the support frame and the frame.

[0010] Preferably, a fixing frame is connected to the rear side of the frame, and the fixing frame is L-shaped.

[0011] Preferably, the driving mechanism includes a motor, a first rotating rod, a turntable, a rotating shaft, two second rotating rods, and a swing frame. The two second rotating rods are respectively connected to the front and rear sides of the bulk material cylinder, and their opposite sides are respectively rotatably connected to the front wall of the frame and the fixed frame. The motor is located on the rear side of the fixed frame. One end of the first rotating rod is coaxially connected to the output shaft of the motor. The turntable is connected to the front end of the first rotating rod. The rotating shaft is rotatably connected to the front edge of the turntable. The swing frame is connected to the rear second rotating rod and is located on the rear side of the turntable.

[0012] Preferably, the swing frame is provided with a sliding groove, and the rotating shaft is slidably connected to the inner wall of the sliding groove.

[0013] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0014] By setting a screen plate inside the frame, and increasing the size of the screen holes at both ends of the screen plate, it is used to screen crushed stones of different sizes. After screening, the crushed stones are transported separately by a conveyor for differentiation. The crushed stones are collected by a hopper, and when they fall, the material cylinder is driven by a drive mechanism to swing left and right continuously, so that the fallen crushed stones are evenly distributed on the screen plate, improving the screening effect. Attached Figure Description

[0015] The accompanying drawings are provided to further understand the present invention and form part of the specification. They are used together with the embodiments of the present invention to explain the present invention and do not constitute a limitation thereof.

[0016] In the attached diagram:

[0017] Figure 1 This is a schematic diagram of the structure of a stone waste crushing device proposed in this utility model;

[0018] Figure 2 This is a schematic diagram of the frame in a stone waste crushing device proposed in this utility model;

[0019] Figure 3 This is a schematic diagram of the drive mechanism in a stone waste crushing device proposed in this utility model;

[0020] Figure descriptions: 1. Frame; 11. Feed hopper; 12. Guide plate; 13. Crushing roller; 2. Collecting hopper; 21. Discharge pipe; 3. Distributor cylinder; 4. Screen plate; 5. Conveyor; 6. Fixed frame; 71. Motor; 72. First rotating rod; 73. Turntable; 74. Rotating shaft; 75. Second rotating rod; 76. Swing frame; 8. Support frame. Detailed Implementation

[0021] The preferred embodiments of the present invention will be described below with reference to the accompanying drawings. It should be understood that the preferred embodiments described herein are for illustration and explanation only and are not intended to limit the present invention.

[0022] In the description of this invention, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of describing the invention and for simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on the invention. The terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance. Furthermore, unless otherwise explicitly specified and limited, the terms "installed," "connected," and "linked" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal communication of two components. Those skilled in the art can understand the specific meaning of the above terms in this invention based on the specific circumstances.

[0023] like Figure 1-3 As shown, the present invention proposes a stone waste crushing device, including a frame 1, a feed hopper 11, two guide plates 12 and two crushing rollers 13. The feed hopper 11 is connected to the top of the frame 1, the two guide plates 12 are connected to the top wall of the frame 1, and the two crushing rollers 13 rotate relative to each other inside the frame 1. It also includes a collection hopper 2, a dispersing cylinder 3 and a screen plate 4. The collection hopper 2 is installed below the two crushing rollers 13 and its bottom end is connected to a discharge pipe 21. The dispersing cylinder 3 is hinged to the outside of the bottom end of the discharge pipe 21. The screen plate 4 is inclinedly arranged below the dispersing cylinder 3. The screen holes on the front and rear sides of the screen plate 4 are progressively larger. The frame 1 is provided with a drive mechanism that drives the dispersing cylinder 3 to swing left and right continuously.

[0024] In this invention, the feed hopper 11 is connected to the top of the frame 1, and two guide plates 12 are arranged opposite each other in a V-shape to concentrate the stones to be crushed between the two crushing rollers 13 for easy crushing. The two crushing rollers 13 are driven by a motor and two meshing gears. The crushed stones are collected by the collection hopper 2, which is completely attached to the inner wall of the frame 1. The material falls into the bulk material cylinder 3 along the discharge pipe 21. The bulk material cylinder 3 is continuously oscillated left and right by the drive mechanism. While oscillating, the material is evenly scattered on the screen plate 4 to prevent the stones from being concentrated in the middle of the screen plate 4 during screening, thus improving the screening effect. By setting the screen plate 4 to be two-stage, it has a multi-stage screening effect, classifying the stones produced during crushing and then conveying them separately to improve the recycling effect.

[0025] In an optional embodiment, a support frame 8 is connected to the front side of the frame 1, and an installation port is provided on the front side of the frame 1. The sieve plate 4 is disposed on the support frame 8 and extends into the frame 1 through the installation port.

[0026] It should be noted that when the two crushing rollers 13 rotate, they will cause vibration. The bottom end of the screen plate 4 is equipped with a limit rod and a spring, which will cause the screen plate 4 to vibrate up and down continuously.

[0027] In an optional embodiment, both the bottom end of the frame 1 and the support frame 8 are provided with discharge ports, and the two are connected to each other. Conveyors 5 are provided under both the support frame 8 and the frame 1.

[0028] It should be noted that the screened-out crushed stones fall onto the two conveyors 5 through the discharge port.

[0029] In an optional embodiment, a fixing frame 6 is connected to the rear side of the frame 1, and the fixing frame 6 is L-shaped.

[0030] In an optional embodiment, the drive mechanism includes a motor 71, a first rotating rod 72, a turntable 73, a rotating shaft 74, two second rotating rods 75, and a swing frame 76. The two second rotating rods 75 are respectively connected to the front and rear sides of the bulk material cylinder 3, and their opposite sides are respectively rotatably connected to the front wall of the frame 1 and the fixed frame 6. The motor 71 is located on the rear side of the fixed frame 6. One end of the first rotating rod 72 is coaxially connected to the output shaft of the motor 71. The turntable 73 is connected to the front end of the first rotating rod 72. The rotating shaft 74 is rotatably connected to the front edge of the turntable 73. The swing frame 76 is connected to the rear second rotating rod 75 and is located on the rear side of the turntable 73.

[0031] In an optional embodiment, the swing frame 76 is provided with a sliding groove, and the rotating shaft 74 is slidably connected to the inner wall of the sliding groove.

[0032] It should be noted that when the bulk material cylinder 3 is driven to swing left and right, the starting motor 71 drives the first rotating rod 72 to rotate, which in turn drives the turntable 73 to rotate. At this time, the rotating shaft 74 continuously slides on the inner wall of the sliding groove, driving the swing frame 76 to drive the second rotating rod 75 to rotate left and right, which in turn drives the bulk material cylinder 3 to swing continuously.

[0033] Finally, it should be noted that the above description is merely a preferred embodiment of this utility model and is not intended to limit the utility model. Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.

Claims

1. A stone material waste crushing device, comprising a frame (1), a feeding hopper (11), two guide plates (12) and two crushing rollers (13), the feeding hopper (11) being communicated with the top end of the frame (1), the two guide plates (12) being connected to the top wall of the frame (1), and the two crushing rollers (13) rotating oppositely in the frame (1), characterized in that, It also includes a collection hopper (2), a bulk material cylinder (3) and a screen plate (4). The collection hopper (2) is installed below the two crushing rollers (13) and its bottom end is connected to a discharge pipe (21). The bulk material cylinder (3) is hinged to the outside of the bottom end of the discharge pipe (21). The screen plate (4) is inclinedly arranged below the bulk material cylinder (3). The screen holes on the front and rear sides of the screen plate (4) are progressively larger. The frame (1) is equipped with a drive mechanism that drives the bulk material cylinder (3) to swing left and right continuously.

2. A stone oversize breaking device according to claim 1, characterized in that, The front side of the frame (1) is connected to a support frame (8), and the front side of the frame (1) is provided with an installation port. The sieve plate (4) is set on the support frame (8) and extends into the frame (1) through the installation port.

3. A stone material oversize breaking device according to claim 1, characterized in that, The bottom of the frame (1) and the support frame (8) are both provided with discharge ports, and the two are connected. A conveyor (5) is provided below the support frame (8) and the frame (1).

4. A stone oversize breaking device according to claim 1, characterized in that, The frame (1) is connected to a fixing frame (6) on the rear side, and the fixing frame (6) is L-shaped.

5. A stone material oversize breaking device according to claim 4, characterized in that, The driving mechanism includes a motor (71), a first rotating rod (72), a turntable (73), a rotating shaft (74), two second rotating rods (75), and a swing frame (76). The two second rotating rods (75) are respectively connected to the front and rear sides of the bulk material cylinder (3), and their opposite sides are respectively rotatably connected to the front wall of the frame (1) and the fixed frame (6). The motor (71) is located on the rear side of the fixed frame (6). One end of the first rotating rod (72) is coaxially connected to the output shaft of the motor (71). The turntable (73) is connected to the front end of the first rotating rod (72). The rotating shaft (74) is rotatably connected to the front edge of the turntable (73). The swing frame (76) is connected to the rear second rotating rod (75) and is located on the rear side of the turntable (73).

6. A stone material oversize breaking device according to claim 5, characterized in that, The swing frame (76) is provided with a sliding groove, and the rotating shaft (74) is slidably connected to the inner wall of the sliding groove.