一种利用烟尘余热加热的电除尘器灰斗

By utilizing the waste heat from flue gas to heat the ash hopper, the problems of ash hopper caking and high energy consumption are solved, achieving efficient and low-cost ash hopper heating and ensuring the stable operation of the dust removal system.

CN224507306UActive Publication Date: 2026-07-17JIANGSU SHENGYUAN ELECTROSTATIC PRECIPITATOR CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
JIANGSU SHENGYUAN ELECTROSTATIC PRECIPITATOR CO LTD
Filing Date
2025-08-18
Publication Date
2026-07-17

AI Technical Summary

Technical Problem

The dust in the ash hopper of existing electrostatic precipitators is prone to caking during ash discharge, making cleaning difficult. In addition, conventional heating methods consume a lot of energy, which affects the smooth operation of production.

Method used

A waste heat collection and heating system is adopted, which uses the waste heat of high-temperature flue dust as a heat source. The system forms a closed loop through a storage tank, a pump, and heat exchange tubes to directly heat the ash hopper, thus avoiding additional energy consumption.

Benefits of technology

It reduces the operating energy consumption and cost of the dust removal system, prevents caking and blockage inside the ash hopper, and ensures normal ash unloading and dust removal efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

本实用新型公开了一种利用烟尘余热加热的电除尘器灰斗,包括灰斗结构和余热收集加热系统,灰斗结构包括外层保温壳体、支撑脚、内层不锈钢壳体和由外层保温壳体与内层不锈钢壳体形成的加热腔体;余热收集加热系统包括储液罐,与储液罐驳接连通的抽液管,与抽液管驳接连通的抽液泵,与抽液泵驳接连通的泵送管,与泵送管驳接连通的分液管,与分液管驳接连通的第一换热管段,与第一换热管段驳接连通的送液管,与送液管驳接连通的第二换热管段,以及一端与第二换热管段驳接连通的回液管;本实用新型能够将烟尘余热回收并转化为灰斗结构加热的热能,不仅实现节能降耗,还解决灰斗结构因温度过低出现结露、灰尘板结的问题。
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Claims

1. An electric precipitator hopper heated by flue gas waste heat, characterized in that It includes an ash hopper structure and a waste heat collection and heating system that is assembled in conjunction with the ash hopper structure; The ash hopper structure includes an outer insulating shell, supporting feet, an inner stainless steel shell, and a heating cavity formed by the outer insulating shell and the inner stainless steel shell; The waste heat collection and heating system includes a storage tank, a pumping pipe connected to the storage tank, a pumping pump connected to the pumping pipe, a pumping pipe connected to the pumping pump and extending to the outside of the electrostatic precipitator, a distribution pipe connected to the pumping pipe and fixed to the outer wall of the electrostatic precipitator, a first heat exchange tube section connected to the distribution pipe and extending into the electrostatic precipitator to contact the flue gas, a delivery pipe connected to the first heat exchange tube section and extending to the ash hopper structure, a second heat exchange tube section connected to the delivery pipe and arranged around the ash hopper structure, and a return pipe connected at one end to the second heat exchange tube section and at the other end to the storage tank.

2. The electric precipitator hopper heated with flue gas residual heat according to claim 1, characterized in that, The inner wall of the outer insulating shell is lined with an insulating cotton layer.

3. The electric precipitator hopper heated with flue gas residual heat according to claim 2, characterized in that, The insulation layer is made of pearl cotton.

4. The electric precipitator hopper heated with flue gas residual heat according to claim 1, characterized in that, The support feet are located at the four corners of the outer insulation shell and are fixed by welding.

5. The electric precipitator hopper heated with flue gas residual heat according to claim 1, characterized in that, The inner stainless steel shell is welded to the inside of the outer insulation shell using I-beams.

6. The ash hopper of an electrostatic precipitator heated by waste heat of flue gas according to claim 1, characterized in that, The second heat exchange tube section is arranged in a spiral or annular manner around the heating cavity of the ash hopper structure.