IR-CUT card dispensing structure

By combining automated dispensing equipment and adhesive removal components, the problems of low efficiency and unstable quality in IR-CUT card dispensing production have been solved, achieving efficient and stable dispensing results.

CN224507488UActive Publication Date: 2026-07-17SHENZHEN ZHISHENGDA TECH

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
SHENZHEN ZHISHENGDA TECH
Filing Date
2025-07-16
Publication Date
2026-07-17

AI Technical Summary

Technical Problem

The current IR-CUT card dispensing production relies on manual labor, resulting in low production efficiency and difficulty in controlling dispensing quality, with inconsistent glue amounts.

Method used

The automated dispensing equipment includes multiple dispensing Y-axis, a total lateral movement module, loading and unloading robots, dispensing robots, UV pre-curing and self-curing components, combined with a glue removal assembly, to achieve automated production and glue management.

Benefits of technology

It improved production efficiency, ensured consistency in dispensing appearance and thickness, and increased dispensing yield.

✦ Generated by Eureka AI based on patent content.

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Abstract

This utility model relates to the field of automated dispensing equipment technology, and particularly to an IR-CUT card dispensing structure. It includes multiple dispensing Y-axis, a main lateral movement module above the Y-axis, and a loading / unloading robot on the main lateral movement module for transporting materials to the dispensing Y-axis. At least two more dispensing robots are also positioned above the Y-axis to transport materials below them for dispensing. A UV pre-curing component is located on the side of the end of each Y-axis for pre-curing the dispensed material. A transport shaft is located on one side of the main lateral movement module, and a UV self-curing component is located on the side of the transport shaft for self-curing the pre-cured material. Compared with existing technologies, this IR-CUT card dispensing structure can effectively improve production efficiency and further meet the growing market demand; it can effectively avoid inconsistent dispensing appearance and thickness due to human factors, thus improving dispensing yield.
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Description

[Technical Field] This utility model relates to the field of automated dispensing equipment technology, and in particular to the IR-CUT card dispensing structure. [Background Technology] With the development of the domestic optical industry, the shift from manual to intelligent operation has become an inevitable trend, and at the same time, the requirements for the dispensing process of IR-CUT cards (IR-CUT filters) are becoming increasingly stringent.

[0001] In existing technologies, IR-CUT card dispensing largely relies on manual operation with simple fixtures. However, this production method has the following drawbacks: firstly, it has low production efficiency, making it difficult to meet the growing market demand; secondly, the amount of adhesive dispensed manually varies from person to person, easily leading to inconsistent dispensing appearance and thickness, making it difficult to control the dispensing quality. [Utility Model Content] To overcome the above problems, this utility model proposes an IR-CUT card dispensing structure that can effectively solve the above problems.

[0002] The present invention provides a technical solution to solve the above-mentioned technical problems by providing an IR-CUT card dispensing structure, including multiple dispensing Y-axis. A general lateral movement module is arranged above the multiple dispensing Y-axis, and a loading / unloading robot is arranged on the general lateral movement module. The loading / unloading robot is used to transport materials to the dispensing Y-axis. At least two dispensing robots are also arranged above the multiple dispensing Y-axis, and the dispensing Y-axis is used to transport materials to the area below the dispensing robots for dispensing. A UV pre-curing component is arranged on the side of the end of the dispensing Y-axis, and the UV pre-curing component is used to pre-cur the dispensed material. A transport shaft is arranged on the side of one end of the general lateral movement module, and a UV curing component is arranged on the side of the transport shaft, and the UV curing component is used to cure the pre-cured material. Preferably, the dispensing robot includes a second lifting module, a second lifting bracket connected to the second lifting module, a glue tank connected to the second lifting bracket, and a dispensing head connected to the bottom of the glue tank.

[0003] Preferably, a glue cleaning component is provided below the movement trajectory of the dispensing robot, which is used to clean the glue residue at the dispensing head.

[0004] Preferably, the adhesive removal assembly includes an adhesive removal support frame, an adjusting cylinder is connected to the adhesive removal support frame, an adjusting plate is connected to the output end of the adjusting cylinder, a cleaning head is connected to the adjusting plate, and the cleaning head has an air suction hole and an air blowing hole. The air suction hole is used to suck out the residual adhesive in the dispensing head, and the air blowing hole is used to blow away the adhesive on the outer ring of the dispensing head.

[0005] Preferably, the dispensing Y-axis includes a horizontal moving module, a horizontal moving seat is connected to the horizontal moving module, a rotary cylinder is provided on the side of the horizontal moving seat, the output end of the rotary cylinder is connected to the rotary seat, and a first clamping cylinder is connected to the rotary seat.

[0006] Preferably, the loading and unloading robot includes a first lifting module, a first lifting bracket connected to the first lifting module, and a second clamping cylinder connected to the first lifting bracket.

[0007] Preferably, the UV curing component includes two curing supports, which are respectively disposed on both sides of the transport shaft. Each curing support is connected to a UV curing lamp, and the two UV curing lamps are arranged facing each other.

[0008] Preferably, a vacuum generator is provided below the cleaning head, and the vacuum generator is connected to the suction port.

[0009] Preferably, the air inlet is connected to a positive pressure air source.

[0010] Preferably, there are four dispensing Y-axis, which are arranged in parallel side by side; there are four UV pre-curing components, with one UV pre-curing component provided on one side of each dispensing Y-axis.

[0011] Compared with existing technologies, the IR-CUT card dispensing structure of this invention can effectively improve production efficiency and further meet the growing market demand; it can effectively avoid inconsistent dispensing appearance and thickness caused by human factors, and improve dispensing yield. [Attached Image Description] Figure 1 This is a front view of the IR-CUT card dispensing structure of this utility model; Figure 2 This is a Y-axis structural diagram of the IR-CUT card dispensing structure of this utility model; Figure 3 This is a structural diagram of the loading and unloading robot for the IR-CUT card dispensing structure of this utility model; Figure 4 This is a structural diagram of the dispensing robot for the IR-CUT card dispensing structure of this utility model; Figure 5 This is a structural diagram of the UV-curing component of the IR-CUT card dispensing structure of this utility model; Figure 6 This is a structural diagram of the adhesive removal component of the IR-CUT card dispensing structure of this utility model.

Detailed Implementation Methods

[0012] It should be noted that in this embodiment of the invention, all directional indications (such as up, down, left, right, front, back, etc.) are limited to relative positions on the specified view, rather than absolute positions.

[0013] Furthermore, in this utility model, the use of terms such as "first," "second," etc., is for descriptive purposes only and should not be construed as indicating or implying their relative importance or implicitly specifying the number of technical features indicated. Therefore, a feature defined as "first" or "second" may explicitly or implicitly include at least one of that feature. In the description of this utility model, "multiple" means at least two, such as two, three, etc., unless otherwise explicitly specified.

[0014] Please see Figures 1 to 6 The IR-CUT card dispensing structure of this utility model includes multiple dispensing Y-axis 1, a total lateral movement module is arranged above the multiple dispensing Y-axis 1, and a loading and unloading robot 2 is arranged on the total lateral movement module. The loading and unloading robot 2 is used to transport materials to the dispensing Y-axis 1.

[0015] At least two dispensing robots 3 are also provided above the plurality of dispensing Y-axis 1. The dispensing Y-axis 1 is used to transport materials to the area below the dispensing robots 3 for dispensing.

[0016] A UV pre-curing component 4 is provided on the side of the end of the dispensing Y-axis 1. The UV pre-curing component 4 is used to pre-cur the material after dispensing.

[0017] A conveying shaft 6 is provided on one side of the total transverse moving module, and a UV curing component 5 is provided on the side of the conveying shaft 6. The UV curing component 5 is used to cure the pre-cured material.

[0018] The at least two dispensing robots 3 are also connected to the main lateral movement module, which can perform lateral translation and adjust the dispensing position.

[0019] There are four dispensing Y-axis 1s, which are arranged in parallel side by side.

[0020] There are four UV pre-curing components 4, with one UV pre-curing component 4 provided on one side of each dispensing Y-axis 1.

[0021] During operation, the loading / unloading robot 2 transports the material to the dispensing Y-axis 1, and the dispensing Y-axis 1 transports the material to the dispensing robot 3 to complete the dispensing action. After dispensing, the material is transported by the dispensing Y-axis 1 to the UV pre-curing component 4 for pre-curing. The loading / unloading robot 2 then transports the pre-cured material to the transport axis 6, where the UV curing component 5 performs the curing. Finally, the transport axis 6 transports the cured material to the next process.

[0022] The dispensing Y-axis 1 includes a horizontal moving module 11, on which a horizontal moving base 12 is connected. A rotary cylinder 13 is disposed on the side of the horizontal moving base 12, and the output end of the rotary cylinder 13 is connected to a rotary base 14. A first clamping cylinder 15 is connected to the rotary base 14. The rotary cylinder 13 can control the clamping angle of the first clamping cylinder 15 for more flexible material clamping.

[0023] The loading and unloading robot 2 includes a first lifting module 21, a first lifting bracket 22 connected to the first lifting module 21, and a second clamping cylinder 23 connected to the first lifting bracket 22.

[0024] The dispensing robot 3 includes a second lifting module 31, a second lifting bracket 32 ​​connected to the second lifting module 31, a glue tank 33 connected to the second lifting bracket 32, and a dispensing head 34 connected to the bottom of the glue tank 33.

[0025] The UV curing component 5 includes two curing supports 51, which are respectively disposed on both sides of the transport shaft 6. Each curing support 51 is connected to a UV curing lamp 52, and the two UV curing lamps 52 are arranged facing each other.

[0026] A glue cleaning component is provided below the movement trajectory of the dispensing robot 3. The glue cleaning component is used to clean the glue residue at the dispensing head 34 to prevent the dispensing head 34 from clogging. When the dispensing head 34 is clogged, the glue dispensing volume and other factors will change, which will cause poor appearance of the dispensing. Regular glue cleaning can effectively reduce dispensing defects caused by the clogging of the dispensing head 34 and improve the dispensing yield.

[0027] The adhesive removal assembly includes an adhesive removal support frame 81, on which an adjusting cylinder 82 is connected. The output end of the adjusting cylinder 82 is connected to an adjusting plate 83, and a cleaning head 84 is connected to the adjusting plate 83. The cleaning head 84 has an air suction hole 85 and an air blowing hole 86. The air suction hole 85 is used to suck out the residual adhesive in the dispensing head 34, and the air blowing hole 86 is used to blow away the adhesive on the outer ring of the dispensing head 34, thereby achieving the purpose of cleaning.

[0028] A vacuum generator 87 is provided below the cleaning head 84. The vacuum generator 87 is connected to the suction port 85 to create a vacuum pumping effect.

[0029] The air blowing port 86 is connected to a positive pressure air source for blowing air.

[0030] Compared with existing technologies, the IR-CUT card dispensing structure of this invention can effectively improve production efficiency and further meet the growing market demand; it can effectively avoid inconsistent dispensing appearance and thickness caused by human factors, and improve dispensing yield.

[0031] The above description is only a preferred embodiment of the present utility model and does not limit the patent scope of the present utility model. Any modifications, equivalent substitutions and improvements made within the concept of the present utility model should be included within the patent protection scope of the present utility model.

Claims

1. An IR-CUT card dispensing structure, characterized in that, It includes multiple dispensing Y-axis, and a total lateral movement module is arranged above the multiple dispensing Y-axis. The total lateral movement module is equipped with a loading and unloading robot, which is used to transport materials to the dispensing Y-axis. At least two dispensing robots are also provided above the plurality of dispensing Y-axis, and the dispensing Y-axis is used to transport materials to the dispensing robots for dispensing. A UV pre-curing component is provided on the side of the end of the Y-axis of the dispensing, which is used to pre-cur the material after dispensing. A transport shaft is provided on one side of the total lateral movement module, and a UV curing component is provided on the side of the transport shaft. The UV curing component is used to cure the pre-cured material.

2. The IR-CUT card dispensing structure of claim 1, wherein, The dispensing robot includes a second lifting module, a second lifting bracket connected to the second lifting module, a glue tank connected to the second lifting bracket, and a dispensing head connected to the bottom of the glue tank. 3.The IR-CUT card dispensing structure of claim 2, wherein, A glue cleaning component is installed below the movement trajectory of the dispensing robot, which is used to clean the glue residue at the dispensing head. 4.The IR-CUT card dispensing structure of claim 3, wherein, The adhesive removal assembly includes an adhesive removal support frame, on which an adjusting cylinder is connected. The output end of the adjusting cylinder is connected to an adjusting plate, and a cleaning head is connected to the adjusting plate. The cleaning head has an air suction hole and an air blowing hole. The air suction hole is used to suck out the residual adhesive inside the dispensing head, and the air blowing hole is used to blow away the adhesive on the outer ring of the dispensing head.

5. The IR-CUT card dispensing structure as described in claim 1, characterized in that, The dispensing Y-axis includes a horizontal moving module, a horizontal moving seat is connected to the horizontal moving module, a rotary cylinder is provided on the side of the horizontal moving seat, the output end of the rotary cylinder is connected to the rotary seat, and a first clamping cylinder is connected to the rotary seat.

6. The IR-CUT card dispensing structure of claim 1, wherein, The loading and unloading robot includes a first lifting module, a first lifting bracket connected to the first lifting module, and a second clamping cylinder connected to the first lifting bracket.

7. The IR-CUT card dispensing structure of claim 1, wherein, The UV curing component includes two curing supports, which are respectively disposed on both sides of the transport shaft. Each curing support is connected to a UV curing lamp, and the two UV curing lamps are arranged facing each other.

8. The IR-CUT card dispensing structure of claim 4, wherein, A vacuum generator is located below the cleaning head, and the vacuum generator is connected to the suction port.

9. The IR-CUT card dispensing structure of claim 4, wherein, The air inlet is connected to a positive pressure air source.

10. The IR-CUT card dispensing structure of claim 1, wherein, There are four dispensing Y-axis, which are arranged in parallel side by side; there are four UV pre-curing components, with one UV pre-curing component provided on one side of each dispensing Y-axis.