A sorting device with air knife purging equipment
By designing a sorting device with an air-knife cleaning system, the problem of misjudging broken monocrystalline silicon fragments was solved, achieving efficient automatic alignment and improving equipment efficiency, processing accuracy, and stability.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- 宜宾英发德耀科技有限公司
- Filing Date
- 2025-08-12
- Publication Date
- 2026-07-17
AI Technical Summary
In existing technologies, due to microcracks in the raw materials and damage caused by the wafer suction device, the residual fragments of the broken monocrystalline silicon cause a large number of misjudgments in the performance testing module area, affecting the testing efficiency.
A sorting device with air blade blowing is designed, including a conveyor belt, a dirt detection platform, a detection probe, an adjustment structure, and an auxiliary structure. The device uses a fan to blow away debris and an electric push rod to straighten the monocrystalline silicon, avoiding misjudgment caused by debris obstruction and misalignment.
This effectively avoids misjudgment of images caused by fragment occlusion, improves equipment efficiency, and enhances processing accuracy and stability.
Smart Images

Figure CN224507642U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of sorting equipment, and in particular to a sorting equipment air knife purging device. Background Technology
[0002] Sorting equipment is an important type of equipment used to classify, separate, and screen materials. It is widely used in industries such as mining, chemical, food, metallurgy, and agriculture. Its main function is to effectively separate materials according to their different characteristics (such as shape, size, density, color, hardness, etc.) so that they can be processed or utilized later.
[0003] Prior art, such as utility model patent CN219003823U, discloses a sorting device comprising a jetting device and a nozzle strip for jetting a pressurized gaseous medium toward a flow of objects to sort objects and guide them toward at least two different predetermined destinations. The jetting device has multiple outlets, each having a base portion and a protrusion. The nozzle strip is fitted to the jetting device and has multiple nozzles, each nozzle having at least one flexible tongue and an internal channel, wherein, at rest, the circumference of a first base portion of the channel is substantially equal to or less than the outer circumference of the base portion of the outlet, to provide a snap-fit connection when the nozzle is fitted to the outlet. The sorting device according to this invention facilitates nozzle strip replacement and allows for a reduced nozzle spacing configuration, thereby enabling efficient sorting of small particles.
[0004] In the existing technology, during the inspection of raw materials, microcracks in the raw materials and damage to the wafer suction device can cause single-crystal silicon to break. The residual fragments of the broken single-crystal silicon in the performance testing module area can lead to a large number of misjudgments in the images. As a result, the inspectors need to repeatedly test the single-crystal silicon, which seriously affects the inspection efficiency. Utility Model Content
[0005] The purpose of this invention is to solve the problem in the existing technology where, during the inspection of raw materials, microcracks in the raw materials and damage to the wafer suction device can lead to the breakage of monocrystalline silicon. The residual fragments of the broken monocrystalline silicon in the performance testing module area can cause a large number of misjudgments in the images, requiring inspectors to repeatedly test the monocrystalline silicon, which seriously affects the inspection efficiency. Therefore, this invention proposes a sorting device with an air knife nozzle blowing device.
[0006] To solve the above-mentioned technical problems, this utility model provides a sorting equipment with an air knife purging device, comprising: a conveyor belt, a dirt detection platform installed on the side of the conveyor belt, two detection probes installed on the inner wall of the dirt detection platform, an adjustment structure on the upper surface of the conveyor belt, the adjustment structure including a fixed frame, the fixed frame being fixedly connected to the conveyor belt, two fans being fixedly connected to one side of the inner wall of the fixed frame, a baffle being fixedly connected to one side of the fixed frame, connecting frames being fixedly connected to both sides of the fixed frame, a connecting groove being opened on one side of the connecting frame, a screw being slidably connected to the inner wall of the connecting groove, a common collection box being fixedly connected to the side of the two screws that are close to each other, a fixed disc being threadedly connected to the arc surface of the screw, a handle being fixedly connected to one side of the collection box, and the connecting frame being an iron frame.
[0007] The effect achieved by the above components is that the residual fragments of broken monocrystalline silicon can be blown away by setting the adjustment structure, avoiding misjudgment of the image due to fragment obstruction, further improving the working efficiency of the equipment, and reducing the need for re-inspection due to misjudgment.
[0008] Preferably, the arc surface of the fixing plate is provided with anti-slip texture, and the anti-slip texture is evenly distributed on the fixing plate.
[0009] The effect achieved by the above components is that the anti-slip texture increases the friction of the fixed plate, preventing the hands from slipping when the fixed plate is rotated.
[0010] Preferably, a soft pad, which is a rubber pad, is fixedly connected to one side of the fixed plate.
[0011] The effect achieved by the above components is that the soft pad can prevent the fixed plate from directly contacting the connecting frame, thereby preventing wear and tear on the connecting frame.
[0012] Preferably, magnets are fixedly connected to both sides of the collection box, and the magnets are attracted to the connecting frame.
[0013] The effect achieved by the above components is that the magnet can make the collection box and the connecting frame more stable, and prevent the collection box from moving.
[0014] Preferably, the lower surface of the dirt detection platform is provided with an auxiliary structure, which includes an electric push rod. The output end of the electric push rod is fixedly connected to a push frame. One side of the electric push rod is electrically connected to a cable, and the other end of the cable is electrically connected to an infrared detector. The infrared detector is fixedly connected to a conveyor belt. Two fixing blocks are fixedly connected to the lower surface of the dirt detection platform. Telescopic rods are fixedly connected to the sides of the two fixing blocks that are close to each other. A positioning plate is fixedly connected to the other end of the telescopic rod. A spring is sleeved on the arc surface of the telescopic rod. The two ends of the spring are fixedly connected to the positioning plate and the fixing blocks, respectively. A limit plate is fixedly connected to the lower surface of the positioning plate.
[0015] The effect achieved by the above-mentioned components is that by setting up auxiliary structures, misaligned monocrystalline silicon can be straightened, thereby avoiding adverse effects of the misalignment of monocrystalline silicon on subsequent processing steps and improving processing accuracy and stability.
[0016] Preferably, a pulley is rotatably connected to one side of the positioning plate, and the arc surface of the pulley is slidably connected to the push frame.
[0017] The effect achieved by the above components is that the pulley can reduce the friction between the positioning plate and the push frame, making the positioning plate move more smoothly.
[0018] Preferably, the electric actuator is fitted with a protective cover, and the protective cover is fixedly connected to the dirt detection platform.
[0019] The effect achieved by the above components is that the protective cover can protect the electric actuator and prevent dust from entering the inside of the electric actuator.
[0020] Compared with related technologies, the air knife purging device for sorting equipment provided by this utility model has the following beneficial effects:
[0021] This utility model provides a sorting equipment with an air knife purging device. By setting an adjustment structure, it can efficiently purge the fragments remaining in the broken monocrystalline silicon, avoiding misjudgment caused by fragment obstruction. This not only significantly improves the working efficiency of the equipment, but also effectively reduces the need for re-inspection due to misjudgment.
[0022] By setting up auxiliary structures, misaligned monocrystalline silicon can be automatically and precisely corrected, ensuring it is in the correct positioning state during processing. This avoids dimensional errors or quality problems caused by the misalignment of monocrystalline silicon in subsequent processing stages, improving processing accuracy and stability. Attached Figure Description
[0023] Figure 1 A schematic diagram of the structure of a sorting device with an air knife nozzle purging device provided by this utility model;
[0024] Figure 2 for Figure 1 The diagram shows the structural schematic of the adjustment structure.
[0025] Figure 3 for Figure 2 Enlarged view of point A;
[0026] Figure 4 for Figure 1 The diagram shows the structure of the auxiliary structure.
[0027] The diagram shows the following components: 1. Conveyor belt; 2. Dirt detection platform; 3. Detection probe; 4. Adjustment structure; 401. Fixing frame; 402. Fan; 403. Baffle; 404. Connecting frame; 405. Connecting groove; 406. Collection box; 407. Screw; 408. Fixing plate; 409. Handle; 410. Anti-slip texture; 411. Soft pad; 412. Magnet; 5. Auxiliary structure; 501. Electric push rod; 502. Cable; 503. Infrared detector; 504. Push frame; 505. Fixing block; 506. Telescopic rod; 507. Positioning plate; 508. Spring; 509. Limiting plate; 510. Pulley; 511. Protective cover. Detailed Implementation
[0028] To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the present utility model and are not intended to limit the present utility model.
[0029] The specific implementation of this utility model will be described in detail below with reference to specific embodiments.
[0030] Please see Figures 1 to 4 The present invention provides a sorting equipment air knife blowing device, comprising: a conveyor belt 1, a dirt detection platform 2 installed on the side of the conveyor belt 1, two detection probes 3 installed on the inner wall of the dirt detection platform 2, an adjustment structure 4 provided on the upper surface of the conveyor belt 1, and an auxiliary structure 5 provided on the lower surface of the dirt detection platform 2.
[0031] In the embodiments of this utility model, please refer to Figure 2 and Figure 3The adjustment structure 4 includes a fixed frame 401, which is fixedly connected to the conveyor belt 1. Two fans 402 are fixedly connected to one side of the inner wall of the fixed frame 401, and a baffle 403 is fixedly connected to one side of the fixed frame 401. Connecting frames 404 are fixedly connected to both sides of the fixed frame 401. A connecting groove 405 is opened on one side of the connecting frame 404, and a screw 407 is slidably connected to the inner wall of the connecting groove 405. The same collection box 406 is fixedly connected to the side of the two screws 407 that are close to each other. A fixed plate 408 is threadedly connected to the arc surface of the screw 407. A handle 409 is fixedly connected to one side of the collection box 406. The connecting frame 404 is an iron frame. By setting the adjustment structure 4, the residual fragments of broken monocrystalline silicon can be blown away, avoiding misjudgment of the image due to the obstruction of the fragments, and further improving the equipment. To improve work efficiency and reduce retesting due to misjudgment, the arc surface of the fixed plate 408 is provided with anti-slip textures 410. The anti-slip textures 410 are evenly distributed on the fixed plate 408, which can increase the friction of the fixed plate 408 and prevent the personnel from slipping their hands when rotating the fixed plate 408. A soft pad 411 is fixedly connected to one side of the fixed plate 408. The soft pad 411 is a rubber pad, which can prevent the fixed plate 408 from directly contacting the connecting frame 404, thereby preventing the connecting frame 404 from being worn. Magnets 412 are fixedly connected to both sides of the collection box 406. The magnets 412 and the connecting frame 404 are attracted to each other, which can make the collection box 406 and the connecting frame 404 more stable and prevent the collection box 406 from moving.
[0032] In the embodiments of this utility model, please refer to Figure 4The auxiliary structure 5 includes an electric actuator 501. A pusher frame 504 is fixedly connected to the output end of the electric actuator 501. A cable 502 is electrically connected to one side of the electric actuator 501, and an infrared detector 503 is electrically connected to the other end of the cable 502. The infrared detector 503 is fixedly connected to the conveyor belt 1. Two fixing blocks 505 are fixedly connected to the lower surface of the dirt detection platform 2. Telescopic rods 506 are fixedly connected to the sides of the two fixing blocks 505 that are close to each other. A positioning plate 507 is fixedly connected to the other end of the telescopic rod 506. A spring 508 is sleeved on the arc surface of the telescopic rod 506. The two ends of the spring 508 are fixedly connected to the positioning plate 507 and the fixing blocks 505, respectively. The lower surface of the positioning plate 507 is fixedly... A fixed connection limit plate 509 is provided. By setting an auxiliary structure 5, the misaligned monocrystalline silicon can be straightened, thereby avoiding the misalignment of the monocrystalline silicon from causing adverse effects on subsequent processing steps and improving processing accuracy and stability. A pulley 510 is rotatably connected to one side of the positioning plate 507. The arc surface of the pulley 510 is slidably connected to the push frame 504. The pulley 510 can reduce the friction between the positioning plate 507 and the push frame 504, making the positioning plate 507 move more smoothly. A protective cover 511 is fitted on the outside of the electric push rod 501. The protective cover 511 is fixedly connected to the dirt detection platform 2. The protective cover 511 can protect the electric push rod 501 and prevent dust from entering the inside of the electric push rod 501.
[0033] The working principle of the air knife cleaning device for sorting equipment provided by this utility model is as follows: By setting the adjustment structure 4, when the monocrystalline silicon is conveyed on the conveyor belt 1, it will pass through the dirt detection platform 2. At this time, the detection probe 3 on the dirt detection platform 2 will detect dirt such as fragments. Then, the fan 402 in the fixed frame 401 can be started to blow away the fragments on the monocrystalline silicon. When the fragments hit the baffle 403, the fan 402 is turned off. At this time, the fragments will fall into the collection box 406. When the collection box 406 is full of fragments, the fixed plate 408 on the screw 407 is rotated with the help of the anti-slip texture 410, so that the fixed plate 408 and the bearing are connected. The connecting frame 404 is separated, and then the handle 409 is moved to move the collection box 406, causing the collection box 406 to disengage the screw 407 from the connecting groove 405. Then, the fragments in the collection box 406 are poured into the designated position. The anti-slip texture 410 can increase the friction of the fixing plate 408 and prevent the personnel from slipping when rotating the fixing plate 408. The soft pad 411 can prevent the fixing plate 408 from directly contacting the connecting frame 404, thereby preventing the connecting frame 404 from being worn. The magnet 412 can make the collection box 406 and the connecting frame 404 more stable and prevent the collection box 406 from moving.
[0034] By setting up auxiliary structure 5, when the monocrystalline silicon is conveyed on conveyor belt 1, infrared detector 503 will detect it and send a signal to electric push rod 501 through cable 502. At this time, the output end of electric push rod 501 will drive push frame 504 to move. When push frame 504 moves, the spring 508 on one side of fixed block 505 is in a stretched state. At this time, positioning plate 507 will drive telescopic rod 506 to move. At the same time, positioning plate 507 will drive limit plate 509 to move, so that limit plate 509 will straighten the misaligned monocrystalline silicon. Among them, pulley 510 can reduce the friction between positioning plate 507 and push frame 504, so that positioning plate 507 moves more smoothly. Protective cover 511 can protect electric push rod 501 and prevent dust from entering the inside of electric push rod 501.
[0035] The circuits and controls involved in this utility model are all existing technologies, and will not be described in detail here.
[0036] The above description is merely an embodiment of this utility model and does not limit the patent scope of this utility model. Any equivalent structural or procedural transformations made based on the content of this utility model specification and drawings, or direct or indirect applications in other related technical fields, are similarly included within the patent protection scope of this utility model.
Claims
1. A singulator air knife mouth blowing apparatus, characterized by, Include: The conveyor belt (1), the side of the conveyor belt (1) is equipped with a dirty detection platform (2), the inner wall of the dirty detection platform (2) is equipped with two detection probes (3), the upper surface of the conveyor belt (1) is provided with adjusting structure (4), the adjusting structure (4) includes fixed frame (401), the fixed frame (401) and the fixed connection of conveyor belt (1), one side of the inner wall of the fixed frame (401) is fixedly connected with two fans (402), one side of the fixed frame (401) is fixedly connected with baffle (403), both sides of the fixed frame (401) are fixedly connected with link frame (404), one side of the link frame (404) is provided with connecting groove (405), the inner wall of the connecting groove (405) is slidably connected with screw (407), the side of the two screw (407) close to each other is fixedly connected with the same collecting box (406), the circular arc surface of the screw (407) is threadedly connected with fixed disc (408), one side of the collecting box (406) is fixedly connected with handle (409), the link frame (404) is iron frame.
2. A singulator air knife mouth purging apparatus as claimed in claim 1, wherein, The circular arc surface of the fixed disc (408) is provided with anti-skid line (410), and the anti-skid line (410) is evenly distributed on the fixed disc (408).
3. A singulator air knife purging apparatus as defined in claim 1, wherein, One side of the fixed disc (408) is fixedly connected with soft pad (411), and the soft pad (411) is rubber pad.
4. A sorting plant air knife mouth blowing plant according to claim 1, characterized in that, Both sides of the collecting box (406) are fixedly connected with magnetite (412), and the magnetite (412) and the link frame (404) are adsorbed.
5. A sorting apparatus air knife mouth blowing apparatus according to claim 1, wherein, The lower surface of the dirty detection platform (2) is provided with auxiliary structure (5), the auxiliary structure (5) includes electric push rod (501), the output end of the electric push rod (501) is fixedly connected with push frame (504), one side of the electric push rod (501) is electrically connected with cable (502), the other end of the cable (502) is electrically connected with infrared detector (503), the infrared detector (503) and the conveyor belt (1) are fixedly connected, the lower surface of the dirty detection platform (2) is fixedly connected with two fixed blocks (505), the side of the two fixed blocks (505) close to each other is fixedly connected with telescopic rod (506), the other end of the telescopic rod (506) is fixedly connected with positioning plate (507), the circular arc surface of the telescopic rod (506) is sleeved with spring (508), the two ends of the spring (508) are fixedly connected with positioning plate (507) and fixed block (505) respectively, the lower surface of the positioning plate (507) is fixedly connected with limiting plate (509).
6. A singulator air knife mouth purging apparatus as claimed in claim 5, wherein, One side of the positioning plate (507) is rotatably connected with pulley (510), and the circular arc surface of the pulley (510) is slidably connected with the push frame (504).
7. A singulator air knife mouth purging apparatus as defined in claim 5, wherein, The outer part of the electric push rod (501) is sleeved with protective cover (511), and the protective cover (511) and the dirty detection platform (2) are fixedly connected.