一种基于视觉定位检测的摆盘机

The tray placement machine, which uses visual positioning detection and combines a vision system and a control system, enables precise detection and automated placement of various electronic components. This solves the limitations of compatibility and efficiency in existing technologies and improves production efficiency and equipment flexibility.

CN224507694UActive Publication Date: 2026-07-17GUANGDONG LEADING INTELLIGENT EQUIP CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
GUANGDONG LEADING INTELLIGENT EQUIP CO LTD
Filing Date
2025-08-06
Publication Date
2026-07-17

AI Technical Summary

Technical Problem

Existing automatic tray-loading machines have limitations in compatibility and efficiency, and cannot efficiently and accurately process a variety of electronic components, especially small batches and multiple shipments of materials.

Method used

The tray-loading machine adopts vision positioning detection, combining a vision system and a control system. Through status detection and positioning devices, it can accurately detect the status and position of materials. With the fine movements of the feeding, tray loading and tray-loading mechanisms, it can adapt to the gripping of various materials.

Benefits of technology

It improves the production efficiency and precision of electronic components, enhances the flexibility of equipment, and adapts to the automated placement of various small-batch, multi-volume materials.

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Abstract

本实用新型公开了一种基于视觉定位检测的摆盘机,涉及摆盘机相关技术领域,包括工作台,所述工作台上设有上料机构、载盘机构和摆盘机构,所述上料机构用于传送物料,所述载盘机构用于放置并传送载盘;所述摆盘机构用于将物料取出并摆放在载盘上;还包括有视觉系统和控制系统,所述视觉系统用于检测物料状态和进一步物料外观;所述控制系统与用于控制各个机构和系统协调作业。本实用新型主要是通过视觉系统增加识别物料状态和位置的精准度,以及保证物料的产品合格率,通过上料机构、载盘机构和摆盘机构的动作配合,增加动作的精细化以及抓取效率,进而可以增加设备的柔性,可以适用多种小批量,多批次的物料。
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Claims

1. A vision positioning detection based tray placing machine comprising a worktable (1), characterized in that: The workbench (1) is provided with a feeding mechanism (2), a tray mechanism (3) and a tray placement mechanism (4). The feeding mechanism (2) is used to convey materials, and the tray mechanism (3) is used to place and convey trays. The two ends of the tray placement mechanism (4) are fixed on the workbench (1) and located above the feeding mechanism (2) and the tray mechanism (3), and are used to take out materials and place them on the trays. It also includes a vision system and a control system (5). The vision system includes a status detection device (6) and a positioning device (7). The status detection device (6) is installed on the tray mechanism (4) to detect the status of the material. The positioning device (7) is installed on the worktable (1) to further detect the appearance of the material. The control system (5) is electrically connected to the feeding mechanism (2), the tray mechanism (3), the tray mechanism (4) and the vision system to control the coordinated operation of each mechanism and system.

2. The vision positioning detection based tray placing machine according to claim 1, characterized in that: The feeding mechanism (2) includes a feeding moving module (201) fixedly installed on the workbench (1), and a material tray mold base (202) is provided on the slider of the feeding moving module (201).

3. The vision positioning detection based tray placing machine according to claim 2, characterized in that: The tray mechanism (3) includes a tray moving module (301) fixedly installed on the workbench (1), and a tray mold base (302) is fixedly installed on the slider of the tray moving module (301).

4. The vision positioning detection based tray placing machine according to claim 3, characterized in that: The material tray mold base (202) and the carrier tray mold base (302) have the same structure, both including a carrier tray base (303). The upper end face of the carrier tray base (303) is equipped with a carrier tray plate (304) and / or a material tray. The carrier tray base (303) is provided with a carrier plate positioning post (305), a number of magnet mounting holes (306) and a number of light source mounting holes (307). The carrier tray plate (304) is provided with a number of material tray positioning posts.

5. The vision positioning detection based tray placing machine according to claim 1, characterized in that: The tray-stacking mechanism (4) includes a suction cup manipulator (401), which is fixedly mounted on the slider of the up-down moving module (402). The up-down moving module (402) is fixedly mounted on the slider of the left-right moving module (403), and the two ends of the left-right moving module (403) are fixed on the worktable (1).

6. The vision positioning detection based tray placing machine according to claim 5, characterized in that: The status detection device (6) is fixedly installed on the slider of the left and right moving module (403) and located on one side of the up and down moving module (402).

7. The vision positioning detection based tray placing machine according to claim 1, characterized in that: Both the state detection device (6) and the positioning device (7) use CCD vision cameras.

8. The vision positioning detection based tray placing machine according to claim 1, characterized in that: The feeding mechanism (2) is also provided with a light source (8), which is mounted on a light source base.

9. The vision positioning detection based tray placing machine according to claim 1, characterized in that: The control system (5) includes a control panel (501), control buttons (502) and indicator lights (503).

10. The vision positioning detection based tray placing machine according to claim 1, characterized in that: The feeding mechanism (2) is provided with a feeding button (504) on one side, and the tray mechanism (3) is provided with a tray button (505) on one side. The feeding button (504) and the tray button (505) are both installed on the worktable (1).