一种手缝针针孔检测机构

CN224507725UActive Publication Date: 2026-07-17SHANDONG YISHUI GOLDEN STAR METAL PROD CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
SHANDONG YISHUI GOLDEN STAR METAL PROD CO LTD
Filing Date
2025-08-20
Publication Date
2026-07-17

AI Technical Summary

Technical Problem

Existing hand sewing needle testing institutions have a problem of missing detection when the needle has light-transmitting materials such as grease on it, which affects the pass rate of testing.

Method used

A needle hole detection mechanism for hand sewing needles was designed, including a brush box, a roller structure, a flushing frame, a photoelectric detection structure, and a dust collection structure. The brush cleans the magnetic groove, the roller corrects the needle posture, the photoelectric detection and camera analyze the shape of the needle hole, and the unqualified needles are processed by a robotic arm and a recycling tank. The system is combined with a computer system for automatic screening.

Benefits of technology

It significantly improves the imaging clarity and recognition accuracy of the detection, reduces the risk of missed and false detections, and improves the overall pass rate of hand sewing needle products.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN224507725U_ABST
    Figure CN224507725U_ABST
Patent Text Reader

Abstract

本实用新型公开了一种手缝针针孔检测机构,属于手缝针生产技术领域,包括;底板、光电架和摄像头,底板一侧安装有光电检测结构,光电检测结构包括光电架、摄像头和光源,光电架内部开设有摄像头,光源安装在光电架上部。底板上部固定设有刷箱,刷箱前部固定设有刷子底板上壁安装四对滚轮架,滚轮架内部开设有承轴,承轴的内部安装有橡胶滚轮,橡胶滚轮的外部套有齿轮。齿轮上套有齿形皮带,齿形皮带上开设有若干个磁力凹槽,底板上设有齐平架,底板上方固定连接有吸尘结构,吸尘结构包括:外机吸尘管、滤尘袋、叶轮、电机和回收盒。大幅降低了因灰尘干扰导致的漏判与误判风险,维持了较高的检测效率,最终提升了手缝针成品的整体合格率。
Need to check novelty before this filing date? Find Prior Art

Claims

1. A hand-sewing needle hole detection mechanism, comprising a base plate (1), a photoelectric frame (10) and a camera (11), characterized in that: A photoelectric detection structure is installed on one side of the base plate (1). The photoelectric detection structure includes a photoelectric frame (10), a camera (11), and a light source (15). The camera (11) is installed inside the photoelectric frame (10). The light source (15) is installed on the upper part of the photoelectric frame (10). A brush box (21) is fixedly installed on the upper part of the base plate (1). A turntable (19) is installed inside the brush box (21). A rotating shaft (20) is movably connected to the turntable (19). A platform (17) is fixedly connected to the rotating shaft (20). A track (18) is movably connected below the platform (17). A brush (8) is movably connected above the platform (17).

2. A hand-sewing needle hole detection mechanism according to claim 1, characterized in that: Four pairs of roller frames (14) are installed on the upper wall of the base plate (1). The roller frames (14) have bearing shafts (16) inside. Rubber rollers (2) are installed inside the bearing shafts (16). Gears (4) are sleeved on the outside of the rubber rollers (2).

3. A hand-sewing needle hole detection mechanism according to claim 2, wherein: A toothed belt (7) is fitted onto the gear (4), and the toothed belt (7) has several magnetic grooves (12).

4. A hand-sewing needle hole detection mechanism according to claim 1, wherein: A recycling robotic arm (6) is installed at the middle position above the base plate (1), and a recycling trough (5) is provided on one side of the recycling robotic arm (6).

5. A hand-sewing needle hole detection mechanism according to claim 1, wherein: The base plate (1) is provided with a flush frame (9), and a dust collection structure is fixedly connected above the base plate (1). The dust collection structure includes: an outdoor unit (27), a dust collection pipe (26), a dust filter bag (25), an impeller (24), a motor (23), and a recycling box (22).

6. A hand-sewing needle hole detection mechanism according to claim 5, wherein: The outdoor unit (27) is movably connected to the front of a suction pipe (26), and an impeller (24) is provided inside the outdoor unit (27). A motor (23) is installed behind the impeller (24). A recycling box (22) is connected to the rear wall of the outdoor unit (27), and two sets of symmetrical guide frames (3) are installed on the upper wall of the base plate (1).