一种具有多层喷洗功能超声波清洗机

CN224507863UActive Publication Date: 2026-07-17GUANGDONG JIETAI ULTRASONIC EQUIP CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
GUANGDONG JIETAI ULTRASONIC EQUIP CO LTD
Filing Date
2025-07-31
Publication Date
2026-07-17

AI Technical Summary

Technical Problem

Traditional spray cleaning equipment has a simple structure, but the spray coverage angle is incomplete, which easily creates blind spots and results in incomplete cleaning of workpieces.

Method used

Design an ultrasonic cleaner with multi-layer spray washing function, including multi-layer spray pipes and spray nozzles, combined with an automatic robotic arm and a turbulence component to construct an efficient layered spray washing mechanism. Through multi-angle high-pressure spray washing, multi-stage ultrasonic cleaning, air cutting dehydration and hot air drying, it achieves step-by-step automated collaborative processing.

Benefits of technology

It significantly optimizes cleaning cleanliness and uniformity, shortens processing time, reduces energy consumption, and achieves simultaneous improvement in cleaning effect and efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

本实用新型公开了一种具有多层喷洗功能超声波清洗机,包括机架及其内部依次设置的第一超声波清洗系统、喷淋清洗系统、第二超声波清洗系统、风切机构和烘干炉。第一超声波清洗系统通过第一超声波清洗槽和第二超声波清洗槽对工件进行除蜡处理;喷淋清洗系统包含第一喷淋槽、浸泡槽和第二喷淋槽,通过多层喷淋管及喷淋嘴实现工件表面多层喷洗;第二超声波清洗系统通过第三至第六超声波清洗槽和慢升脱水槽进行精洗及脱水;风切机构对工件预除水后由烘干炉烘干。设备配置自动机械臂组件实现清洗篮在各工位的转运,喷淋和超声波槽底部均设抛动组件增强清洗效果,配置独立的两套进水系统,RO纯水供初洗段,ED I纯水供精洗段,保障不同清洗阶段的水质要求。本实用新型集成超声波、多层喷淋及自动控制技术,显著提升精密工件的清洗效率与洁净度。
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Claims

1. An ultrasonic cleaning machine with multi-layer spray washing function, comprising a rack (1), characterized in that: The frame (1) is equipped with a first ultrasonic cleaning system (2), which is used to remove wax from the workpiece. A spray cleaning system (3) is provided on one side of the first ultrasonic cleaning system (2), and the spray cleaning system (3) is used to perform multi-layer surface spray cleaning on the workpiece. A second ultrasonic cleaning system (4) is provided on one side of the spray cleaning system (3). The second ultrasonic cleaning system (4) is used to further clean and dehydrate the workpiece. The second ultrasonic cleaning system (4) is provided with an air cutting mechanism (5) on one side, which is used to pre-treat the workpiece by removing water.

2. The ultrasonic cleaning machine with multi-layer spray function according to claim 1, characterized in that: The spray cleaning system (3) is provided with a first spray tank (31), a soaking tank (32), and a second spray tank (33). The first spray tank (31) and the second spray tank (33) are surrounded by multiple layers of spray pipes, and the spray pipes are provided with multiple spray nozzles (34). Multiple spray storage tanks (112) are provided behind the first spray tank (31) and the second spray tank (33) and are connected by pipes. The spray storage tanks (112) are provided with circulating water pumps.

3. The ultrasonic cleaning machine with multi-layer spray function according to claim 2, characterized in that: The bottom of the first spray tank (31), the soaking tank (32), and the second spray tank (33) is provided with a turbulence component (8).

4. An ultrasonic cleaning machine with multi-layer spray cleaning function according to claim 1, characterized in that: The first ultrasonic cleaning system (2) is provided with a first ultrasonic cleaning tank (21), a second ultrasonic cleaning tank (22), and an overflow tank (23). Multiple oil-water separation tanks (111) are provided behind the first ultrasonic cleaning tank (21) and the second ultrasonic cleaning tank (22) and are connected by pipes. A circulating water pump is provided on the oil-water separation tank (111). A turbulence component (8) is provided at the bottom of the first ultrasonic cleaning tank (21), the second ultrasonic cleaning tank (22), and the overflow tank (23).

5. The ultrasonic cleaning machine with multi-layer spray function according to claim 1, characterized in that: The second ultrasonic cleaning system (4) is provided with a third ultrasonic cleaning tank (41), a fourth ultrasonic cleaning tank (42), a fifth ultrasonic cleaning tank (43), a sixth ultrasonic cleaning tank (44) and a slow-rise dehydration tank (45). The bottom of the third ultrasonic cleaning tank (41), the fourth ultrasonic cleaning tank (42), the fifth ultrasonic cleaning tank (43) and the sixth ultrasonic cleaning tank (44) are provided with agitation components (8).

6. The ultrasonic cleaning machine with multi-layer spray function according to claim 1, characterized in that: The first ultrasonic cleaning system (2), the spray cleaning system (3), and the second ultrasonic cleaning system (4) are each equipped with two sets of water inlet systems. The two sets of water inlet systems are the first water inlet system and the second water inlet system. The first water inlet system is connected to the first ultrasonic cleaning tank (21), the second ultrasonic cleaning tank (22), the overflow tank (23), the first spray tank (31), and the soaking tank (32) through pipes. The second water inlet system is connected to the second spray tank (33), the third ultrasonic cleaning tank (41), the fourth ultrasonic cleaning tank (42), the fifth ultrasonic cleaning tank (43), the sixth ultrasonic cleaning tank (44), and the slow-rise dehydration tank (45) through pipes. The first water inlet system is connected to RO pure water, and the second water inlet system is connected to EDI pure water.

7. The ultrasonic cleaning machine with multi-layer spray function according to claim 1, characterized in that: A drying oven (6) is provided on one side of the air cutting mechanism (5), and the drying oven (6) is used to dry the workpiece.

8. The ultrasonic cleaning machine with multi-layer spray function according to claim 1, characterized in that: The first ultrasonic cleaning system (2) is provided with a feeding conveyor (7) on the other side, and a cleaning basket is provided on the feeding conveyor (7) for placing workpieces.

9. The ultrasonic cleaning machine with multi-layer spray function according to claim 1, characterized in that: An automatic robotic arm assembly (10) is provided at the top of the frame (1). The automatic robotic arm assembly (10) is provided with a slide rail (102). Multiple automatic lifting and traversing robotic arms (101) are provided on the slide rail. The automatic lifting and traversing robotic arms (101) are used to grab the cleaning basket.