一种集成超声波自清洁与解堵功能的注液管路系统

Abstract

本实用新型公开了一种集成超声波自清洁与解堵功能的注液管路系统，包括注液泵、注液主管和压力传感器，注液主管的末端通过三通阀连通有注液分管和排渣分管，排渣分管的末端连通有收集仓，注液主管上还设置有移动式超声波清洁系统；移动式超声波清洁系统包括超声波换能模组和移动组件；移动座上对应超声波换能模组竖向设置有安装孔，且超声波换能模组的输出端从安装孔伸出与注液主管相抵；移动组件包括移动座和滑轮组，移动座用于安装超声波换能模组，滑轮组的缆绳与注液主管顶部齐平，缆绳与移动座底部固定连接，滑轮组配备有电机。能够在注液压力异常时通过超声波振动疏通淤堵的部位，注液完毕后也能通过超声波进行清洗。

Claims

1. An integrated liquid injection pipeline system with ultrasonic self-cleaning and unblocking functions, comprising a liquid injection pump (11) and a liquid injection main pipeline (1) in communication with the liquid injection pump (11), characterized in that: A pressure sensor (5) is installed on the main injection pipe (1). The end of the main injection pipe (1) is connected to an injection branch pipe (13) and a slag discharge branch pipe (2) through a three-way valve (7). The injection branch pipe (13) is used for injection. The end of the slag discharge branch pipe (2) is connected to a collection chamber (4). The bottom of the collection chamber (4) is constricted and a discharge port is provided. A slag discharge valve (8) is provided at the discharge port. The liquid injection main pipe (1) is also equipped with a mobile ultrasonic cleaning system; the mobile ultrasonic cleaning system includes an ultrasonic transducer module (3) for ultrasonic cleaning of the liquid injection main pipe (1) and a moving component for moving the ultrasonic transducer module (3). The moving assembly includes a movable seat (14) slidably connected to the top of the injection pipe (1) and pulley groups (6) respectively arranged on both sides of the injection pipe (1). The movable seat (14) is used to install the ultrasonic transducer module (3). The movable seat (14) has a vertical mounting hole (14-3) corresponding to the ultrasonic transducer module (3), and the output end of the ultrasonic transducer module (3) extends from the mounting hole (14-3) and abuts against the injection pipe (1). The pulley group (6) is used to drive the movable seat (14) to move. The cable (6-1) of the pulley group (6) is flush with the top of the injection pipe (1). The cable (6-1) is fixedly connected to the bottom of the movable seat (14). The pulley group (6) is equipped with a motor (15) for driving the cable (6-1) to be conveyed. 2.The liquid injection pipeline system integrated with ultrasonic self-cleaning and plug removal functions according to claim 1, characterized in that: The ultrasonic transducer module (3) includes an ultrasonic transducer (3-2), which is equipped with a power supply (3-1). The output end of the ultrasonic transducer (3-2) is connected to a vertically arranged amplitude transformer (3-3). The bottom end of the amplitude transformer (3-3) is fixedly connected to an ultrasonic probe (3-4) for mounting on the liquid injection pipe (1). The ultrasonic probe (3-4) extends from the mounting hole (14-3) and abuts against the liquid injection pipe (1). 3.The liquid injection pipeline system integrated with ultrasonic self-cleaning and plug removal functions of claim 2, characterized in that: The lower half of the injection main pipe (1) is provided with parallel crossbars (12) on both sides. The legs of the ultrasonic probe (3-4) extend to the bottom of the injection main pipe (1), and the crossbars (12) are located between the two legs of the ultrasonic probe (3-4). The crossbars (12) are slidably connected with connecting sliders (17) for connecting the legs of the ultrasonic probe (3-4). One end of the connecting slider (17) is provided with a slip ring for fitting on the crossbar (12), and the other end of the connecting slider (17) is fixedly connected to the legs of the ultrasonic probe (3-4) by bolt assembly.

4. The liquid injection pipeline system integrated with ultrasonic self-cleaning and plug removal functions according to claim 3, characterized in that: The pressure sensor (5) is installed on the bottom side of the injection pipe (1).

5. The liquid filling pipe system integrated with ultrasonic self-cleaning and blockage removal functions according to claim 1, characterized in that: The movable seat (14) includes two horizontal plates (14-1) spaced apart vertically, and at least one pair of vertical plates (14-2) are provided between the two horizontal plates (14-1) to form a frame. The vertical plates (14-2) and the horizontal plates (14-1) are fixed together by bolts passing through the horizontal plates (14-1). Each of the two horizontal plates (14-1) is provided with mounting holes (14-3). 6.The liquid injection pipeline system integrated with ultrasonic self-cleaning and plug removal functions of claim 1, wherein: The collection chamber (4) is provided with a multi-layer funnel-shaped flow guiding structure (4-1). The top of the flow guiding structure (4-1) is fixedly connected to the inner wall of the collection chamber (4). The outer side of the collection chamber (4) is covered with a heat insulation layer. 7.The liquid injection pipeline system integrated with ultrasonic self-cleaning and plug removal functions of claim 1, wherein: The inner walls of the main injection pipe (1), the injection branch pipe (13), and the slag discharge branch pipe (2) are all provided with a hydrophobic layer. 8.The liquid injection pipeline system integrated with ultrasonic self-cleaning and plug removal functions of claim 1, wherein: Both pulley groups (6) include two pulleys (6-2) set at the beginning of the injection pipe (1) and one pulley (6-2) set at the end of the injection pipe (1). All pulleys (6-2) are fixedly installed on the injection pipe (1) by a rotating shaft. The two pulleys (6-2) set at the beginning are distributed vertically at intervals. After the middle part of the cable (6-1) passes around the end pulley (6-2), its two ends pass through the top of the two pulleys (6-2) at the beginning, so as to be supported by the pulley (6-2) at the beginning. 9.The liquid injection pipeline system integrated with ultrasonic self-cleaning and plug removal functions of claim 8, characterized in that: The cable (6-1) is a steel wire rope. 10.The liquid injection pipeline system integrated with ultrasonic self-cleaning and plug removal functions of claim 1, wherein: It also includes an audible and visual alarm (16) for triggering an alarm when a pressure value exceeding a set value is detected.

Images