A reactor cleaning device for the synthesis of perfluoropolyether
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- SHANGHAI PAISHENG INFORMATION TECHNOLOGY CO LTD
- Filing Date
- 2025-08-19
- Publication Date
- 2026-07-17
AI Technical Summary
[0004]然而通读上述专利文献发现以下不足:由于上述文献对其刷毛上下移动调节的距离有限,导致其刷毛一部分会浸入原料内,不仅容易对其刷毛造成损伤,降低使用寿命,还容易影响产品质量,存在改进的空间
[0016]本实用新型提供一种全氟聚醚合成用反应釜清洗设备,通过所述反应釜、圆板、搅拌杆、清洁机构以及控制面板之间的配合设计,不仅能够实现对所述清洁板进行上下移动调节还能够实现对其进行旋转调节,进而能够实现对所述反应釜进行清洗的效果,而且可达到避免所述清洁板浸入到原料内,提升了使用寿命和产品质量。
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Figure CN224507935U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of reaction vessel technology, and in particular to a reaction vessel cleaning device for the synthesis of perfluoropolyether. Background Technology
[0002] During the synthesis of perfluoropolyether (PFPE), stubborn dirt such as PFPE polymer, unreacted monomers, fluorinated catalysts and by-products can easily remain on the inner wall of the reactor. Therefore, reactor cleaning equipment is needed to clean the dirt inside the reactor.
[0003] In existing technologies, after use, various raw materials adhere to the inner wall of the reactor, making cleaning difficult and wasting manpower and resources. To address this issue, application number 202421101570.5 discloses a chemical reactor cleaning device. This device includes a reactor body with a reactor cover. A first motor is fixedly connected to the reactor cover, and a shaft is fixedly connected to the output end of the first motor. The bottom end of the shaft passes through the reactor cover and is fixedly connected to a support plate. A rotating plate is fixedly connected to the bottom of the support plate, and a mounting groove is provided on the top of the rotating plate. A second motor is fixedly connected to the mounting groove. A rotating groove is provided on the rotating plate, and a threaded rod is fixedly connected to the output end of the second motor. The bottom end of the threaded rod is rotatably connected to the bottom of the rotating groove. The threads on both sides of the center point of the horizontal axial section of the threaded rod are arranged in opposite directions. Two traction plates are threaded onto the threaded rod. This invention, through the design of the scraping assembly, can achieve the effect of quickly cleaning the inner wall of the reactor and saving manpower and resources.
[0004] However, a thorough reading of the aforementioned patent documents reveals the following shortcomings: due to the limited distance that the bristles can be adjusted up and down, some of the bristles will immerse in the raw material, which not only easily damages the bristles and reduces their service life, but also easily affects product quality, leaving room for improvement.
[0005] Therefore, this invention provides a reactor cleaning device for the synthesis of perfluoropolyethers to solve the above problems. Utility Model Content
[0006] To solve the above-mentioned technical problems, the present invention provides a reactor cleaning device for the synthesis of perfluoropolyether, comprising: a reactor for the synthesis and processing of perfluoropolyether, a control panel, and a cleaning mechanism;
[0007] A circular plate is rotatably connected to the top of the reactor, and a bracket is fixedly connected to the top of the reactor. The cleaning mechanism is set on the bracket and the circular plate and connected to the control panel and the reactor. A stirring rod is rotatably connected inside the reactor, and the stirring rod corresponds to the cleaning mechanism.
[0008] The cleaning mechanism includes a circular tube, a cleaning plate, a motor, a threaded rod, a movable plate, a ring plate, and a flexible hose. The circular tube is slidably connected to the circular plate, and the cleaning plate is installed at one end of the circular tube. The cleaning plate is connected to the reaction vessel. Through the coordinated design of the reaction vessel, the circular plate, the stirring rod, the cleaning mechanism, and the control panel, not only can the cleaning plate be moved up and down, but it can also be rotated, thereby achieving the effect of cleaning the reaction vessel. Moreover, it can prevent the cleaning plate from immersing in the raw materials, thus improving its service life and product quality.
[0009] Preferably, a motor is fixedly mounted on the bracket, and a threaded rod is fixedly connected to the output end of the motor. The motor is connected to the control panel and is used to drive the cleaning plate up and down.
[0010] Preferably, a movable plate is threadedly connected to the threaded rod, and the movable plate is slidably connected to the bracket. Through the threaded transmission between the threaded rod and the movable plate, the circular tube can be driven up and down.
[0011] Preferably, the top of the movable plate is rotatably connected to an annular plate, the annular plate is sleeved on the threaded rod, the bottom of the annular plate is sealed to one end of the circular tube, and a groove is formed on the movable plate, the groove corresponding to the annular plate. The annular plate and the circular plate facilitate the rotation of the circular tube with the stirring rod.
[0012] Preferably, the ring plate has a through hole, which corresponds to the circular tube and the groove, so as to facilitate the delivery of cleaning fluid into the circular tube.
[0013] Preferably, a hose is sealed to the top of the movable plate, with one end of the hose extending into the groove for conveying cleaning fluid.
[0014] Preferably, a groove is provided on one side of the stirring rod, the groove being adapted to the circular tube. Through the interaction between the groove and the circular tube, the stirring rod can drive the circular tube to rotate.
[0015] Compared with related technologies, the reactor cleaning equipment for perfluoropolyether synthesis provided by this utility model has the following advantages:
[0016] This utility model provides a cleaning device for a reactor used in the synthesis of perfluoropolyether. Through the coordinated design of the reactor, circular plate, stirring rod, cleaning mechanism and control panel, it is possible not only to adjust the cleaning plate up and down but also to adjust its rotation, thereby achieving the effect of cleaning the reactor. Moreover, it can prevent the cleaning plate from immersing in the raw materials, thus improving the service life and product quality. Attached Figure Description
[0017] Figure 1 A three-dimensional structural diagram of a reactor cleaning device for the synthesis of perfluoropolyethers provided by this utility model;
[0018] Figure 2 A schematic diagram of the anatomical structure of a reactor cleaning device for the synthesis of perfluoropolyether provided by this utility model;
[0019] Figure 3 for Figure 2 Enlarged structural diagram at point A;
[0020] Figure 4 A partial assembly schematic diagram of a reactor cleaning device for the synthesis of perfluoropolyethers provided by this utility model;
[0021] Figure 5 An exploded view of the cleaning mechanism of a reactor cleaning device for the synthesis of perfluoropolyethers provided by this utility model;
[0022] Figure 6 This is a bottom view of a cleaning device for a reactor used in the synthesis of perfluoropolyethers, provided by this utility model.
[0023] The following are the labels in the diagram: 1. Reactor; 2. Circular plate; 3. Circular tube; 4. Cleaning plate; 5. Support; 6. Motor 1; 7. Threaded rod; 8. Moving plate; 9. Ring plate; 10. Groove 1; 11. Hose; 12. Stirring rod; 13. Control panel; 14. Slot. Detailed Implementation
[0024] The present invention will be further described below with reference to the accompanying drawings and embodiments.
[0025] Please refer to the following: Figures 1-6 A cleaning device for a reactor used in the synthesis of perfluoropolyether includes: a reactor 1 for the synthesis and processing of perfluoropolyether, a control panel 13, and a cleaning mechanism;
[0026] A circular plate 2 is rotatably connected to the top of the reactor 1. A sealed bearing is fixedly fitted on the circular plate 2. One side of the sealed bearing is fixedly connected to the reactor 1. A bracket 5 is fixedly connected to the top of the reactor 1. A cleaning mechanism is set on the bracket 5 and the circular plate 2 and is connected to the control panel 13 and the reactor 1. A stirring rod 12 is rotatably connected inside the reactor 1. The stirring rod 12 corresponds to the cleaning mechanism.
[0027] The cleaning mechanism includes a circular tube 3, a cleaning plate 4, a motor 6, a threaded rod 7, a moving plate 8, a ring plate 9, and a flexible hose 11. The circular tube 3 is slidably connected to the circular plate 2, and the cleaning plate 4 is installed at one end of the circular tube 3. The cleaning plate 4 is connected to the reactor 1. The cleaning plate 4 has a cavity and multiple spray holes on one side corresponding to the reactor 1. One end of the circular tube 3 communicates with the cavity. Scrapers are fixedly installed on both sides of the cleaning plate 4. Both scrapers are connected to the inner wall of the reactor 1. The two scrapers are located on both sides of the multiple spray holes. Through the coordinated design between the reactor 1, the circular plate 2, the stirring rod 12, the cleaning mechanism, and the control panel 13, it is possible not only to adjust the cleaning plate 4 up and down but also to adjust its rotation, thereby achieving the effect of cleaning the reactor 1. Moreover, it can prevent the cleaning plate 4 from immersing in the raw materials, thus improving its service life and product quality.
[0028] In this configuration, a motor 6 is fixedly mounted on the bracket 5, and a threaded rod 7 is fixedly connected to the output end of the motor 6. The motor 6 is connected to the control panel 13 and is used to drive the cleaning plate 4 up and down.
[0029] In this method, a movable plate 8 is threadedly connected to the threaded rod 7, and the movable plate 8 is slidably connected to the bracket 5. Through the threaded transmission between the threaded rod 7 and the movable plate 8, the effect of driving the round tube 3 up and down can be achieved.
[0030] In this configuration, a ring plate 9 is rotatably connected to the top of the movable plate 8. Sealed bearings are fixedly connected to both the inner and outer sides of the ring plate 9. One side of each of the two sealed bearings is fixedly connected to the movable plate 8, which improves the sealing performance and facilitates the rotation of the ring plate 9. The ring plate 9 is sleeved on the threaded rod 7. The bottom of the ring plate 9 is sealed to one end of the round tube 3. A groove 10 is provided on the movable plate 8, which corresponds to the ring plate 9. Through the action of the ring plate 9 and the round plate 2, the round tube 3 can be rotated with the stirring rod 12.
[0031] In this method, a through hole is provided on the ring plate 9, which corresponds to the round tube 3 and the groove 10, so as to facilitate the delivery of cleaning fluid into the round tube 3.
[0032] In this method, a hose 11 is sealed to the top of the movable plate 8. One end of the hose 11 extends into the groove 10 for conveying the cleaning fluid. The movable hose 11 is externally connected to one end of the liquid pump, and the other end of the liquid pump is connected to the cleaning fluid storage tank. The liquid pump is connected to the control panel 13.
[0033] In this method, a groove 14 is provided on one side of the stirring rod 12. The groove 14 is adapted to the round tube 3. Through the interaction between the groove 14 and the round tube 3, the stirring rod 12 can drive the round tube 3 to rotate.
[0034] Compared with related technologies, the reactor cleaning equipment for perfluoropolyether synthesis provided by this utility model has the following advantages:
[0035] This utility model provides a cleaning device for a reactor used in the synthesis of perfluoropolyether. Through the coordinated design of the reactor 1, the circular plate 2, the stirring rod 12, the cleaning mechanism and the control panel 13, it is possible not only to adjust the cleaning plate 4 up and down but also to adjust its rotation, thereby achieving the cleaning effect of the reactor 1. Moreover, it can prevent the cleaning plate 4 from immersing in the raw materials, thus improving the service life and product quality.
[0036] The working principle of the reactor cleaning equipment for perfluoropolyether synthesis provided by this utility model is as follows: When in use, first connect the power supply and drive the motor 6 through the preset program in the control panel 13;
[0037] First, the rotation of the stirring rod 12 by the second motor causes the slot 14 to correspond with the round tube 3. Then, the threaded rod 7 is rotated by the first motor 6 and is threadedly driven by the moving plate 8. The moving plate 8 drives the round tube 3 to slide down on the round plate 2 through the transmission of the ring plate 9, and the round tube 3 is connected to the slot 14. This enables the round tube 3 to drive the cleaning plate 4 to move up and down for adjustment.
[0038] While the circular tube 3 is connected to the slot 14, the slow drive of the electric motor 2, the transmission of the stirring rod 12, and the interaction between the slot 14 and the circular tube 3, along with the cooperation of the circular plate 2 and the ring plate 9, enable the circular tube 3 to rotate slowly with the stirring rod 12. At the same time, the circular tube 3 drives the cleaning plate 4 to rotate synchronously, thereby achieving the effect of rotating and adjusting the cleaning plate 4. At this time, the scrapers installed on both sides of the cleaning plate 4 can scrape and clean the dirt on the inner wall of the reactor 1.
[0039] Meanwhile, the cleaning fluid in the cleaning fluid storage tank is driven by the liquid pump connected to one end of the hose 11 and transported to the round tube 3 through the cooperation between the hose 11, the groove 10 and the through hole 1. At the same time, the cleaning fluid is transported to the cleaning plate 4 through the round tube 3 and sprayed out through multiple nozzles on one side and acted on the inner wall of the reactor 1, thereby achieving the effect of rinsing the reactor 1.
[0040] After the reactor 1 is cleaned, the motor 2 and the liquid pump are stopped. Through the reverse drive of the motor 6 and the cooperation between the threaded rod 7, the moving plate 8, the ring plate 9 and the support 5, the round tube 3 and the cleaning plate 4 can be moved to the top of the reactor 1, thereby preventing the cleaning plate 4 from being immersed in the raw materials.
[0041] Compared with related technologies, the cleaning equipment for the reactor used in the synthesis of perfluoropolyether provided by this utility model has the following advantages: through the cooperation of various components, it can not only clean the reactor, but also ensure that the cleaning plate 4 is immersed in the raw materials, thereby improving the service life and product quality. Moreover, it has a simple structure and is more practical.
[0042] The above are merely embodiments of this utility model and do not limit the patent scope of this utility model. Any equivalent structural or procedural transformations made based on the description and drawings of this utility model, or direct or indirect applications in other related technical fields, are similarly included within the patent protection scope of this utility model.
Claims
1. A reaction vessel cleaning apparatus for perfluoropolyether synthesis, characterized by, Including perfluoropolyether synthesis processing reaction kettle (1), control panel (13) and cleaning mechanism; The top of the reaction kettle (1) is rotatably connected with a circular plate (2), and the top of the reaction kettle (1) is fixedly connected with a support (5). The cleaning mechanism is arranged on the support (5) and the circular plate (2) and connected with the control panel (13) and the reaction kettle (1). A stirring rod (12) is rotatably connected in the reaction kettle (1), and the stirring rod (12) corresponds to the cleaning mechanism. The cleaning mechanism comprises a circular tube (3), a cleaning plate (4), a motor (6), a threaded rod (7), a moving plate (8), a ring plate (9) and a hose (11). The circular tube (3) is slidably connected to the circular plate (2), and the cleaning plate (4) is installed at one end of the circular tube (3). The cleaning plate (4) is connected with the reaction kettle (1).
2. The reaction vessel cleaning apparatus for perfluoropolyether synthesis according to claim 1, characterized by, The support (5) is fixedly connected with the motor (6), and the output end of the motor (6) is fixedly connected with the threaded rod (7). The motor (6) is connected with the control panel (13).
3. The reaction vessel cleaning apparatus for perfluoropolyether synthesis according to claim 2, characterized by, The threaded rod (7) is threadedly connected with the moving plate (8), and the moving plate (8) is slidably connected with the support (5).
4. The reaction vessel cleaning apparatus for perfluoropolyether synthesis according to claim 3, characterized by, The top of the moving plate (8) is rotatably connected with the ring plate (9), and the ring plate (9) is sleeved on the threaded rod (7).
5. The reaction vessel cleaning apparatus for perfluoropolyether synthesis according to claim 4, characterized by, The bottom of the ring plate (9) is sealingly connected with one end of the circular tube (3), and the moving plate (8) is provided with a groove (10). The groove (10) corresponds to the ring plate (9).
6. The reaction vessel cleaning apparatus for perfluoropolyether synthesis according to claim 5, wherein The ring plate (9) is provided with a through hole (1), and the through hole (1) corresponds to the circular tube (3) and the groove (10).
7. The reaction vessel cleaning apparatus for perfluoropolyether synthesis according to claim 5, wherein The top of the moving plate (8) is sealingly connected with a hose (11), and one end of the hose (11) extends into the groove (10).
8. The reaction vessel cleaning apparatus for perfluoropolyether synthesis according to claim 1, characterized by, One side of the stirring rod (12) is provided with a clamping groove (14), and the clamping groove (14) is matched with the circular tube (3).