One-piece stamping die for heat dissipation fins of optical modules

Abstract

This utility model relates to the field of stamping molds for heat dissipation fins of optical modules, and discloses a stamping mold for integral forming of heat dissipation fins of optical modules. It includes an operating table, with a stamping mechanism fixedly connected to the top of the operating table. The stamping mechanism is used to stamp and form the heat dissipation fins. A positioning mechanism is fixedly connected to the outer wall of the stamping mechanism for positioning the optical module. The stamping mechanism includes a mold box, which is fixed to the center of the top surface of the operating table. A support column is fixedly connected to the rear top of the operating table, and a fixing plate is fixedly connected to the top of the support column. A stamping assembly is fixedly connected to the inner wall of the fixing plate. In this utility model, driven by a hydraulic actuator, a cutter fixed to the left end of a telescopic shaft can stamp and cut the module plate, thereby realizing the integral forming stamping operation of the module plate and meeting production requirements.

Description

Technical Field

[0001] This utility model relates to the field of stamping molds for heat dissipation fins of optical modules, and in particular to stamping molds for integral forming of heat dissipation fins of optical modules. Background Technology

[0002] The heatsink fins of optical modules have extremely stringent requirements for forming precision. Even slight dimensional deviations or irregularities in shape can significantly impact the heat dissipation performance of the optical module and the assembly precision with other components. Although the current one-piece stamping process ensures the overall structural precision of the heatsink fins to a certain extent, existing stamping dies still have many shortcomings in meeting the ever-increasing precision requirements of high-end optical modules. Establishing a real-time monitoring and feedback system for die precision is also an important means to improve forming precision. High-precision displacement sensors and pressure sensors are installed in key parts inside the die to monitor the deformation, displacement, and pressure changes of the die in real time during the stamping process. The sensors transmit the collected data to the control system. By analyzing the data, the control system can immediately adjust the stamping process parameters, such as reducing the stamping speed or adjusting the stamping pressure, or issue an alarm to remind operators to maintain and adjust the die in a timely manner, so as to ensure that the die is always in a high-precision operating state and to ensure the stable and reliable forming precision of the heatsink fins.

[0003] Currently, the stamping dies for heat sink fins on the market mainly consist of forming components and guiding components. As a crucial part of the optical module's heat dissipation system, the heat sink fins bear the heavy responsibility of rapidly dissipating heat from inside the optical module to the surrounding environment. Their heat dissipation performance directly depends on the fin's structural design, material selection, and manufacturing process. In terms of structural design, to improve heat dissipation efficiency, heat sink fins typically employ a tall and thin fin structure to increase the heat dissipation area and enhance convective heat transfer with the air. Regarding manufacturing processes, traditional heat sink fin manufacturing methods include casting, machining, and welding. However, these methods have certain limitations in terms of production efficiency, cost control, and product quality. Although casting technology can… While castings can produce heat dissipation fins with complex shapes, defects such as porosity and shrinkage are prone to occur inside the castings, affecting the heat dissipation performance and mechanical strength of the heat dissipation fins. Although machining methods can ensure a certain degree of precision, they are inefficient and costly, making it difficult to meet the needs of large-scale production. The emergence of one-piece stamping technology has provided a new solution for the manufacturing of heat dissipation fins for optical modules. This technology can quickly and efficiently manufacture heat dissipation fins with complex shapes and high precision through one-time stamping, effectively overcoming many drawbacks of traditional manufacturing processes. However, current one-piece stamping dies still reveal some problems in practical applications, making it difficult to fully meet the increasingly stringent performance requirements of the optical module industry for heat dissipation fins. Utility Model Content

[0004] To overcome the above shortcomings, this utility model provides an integrated stamping die for the heat dissipation fins of optical modules, aiming to improve the problem that traditional heat dissipation fins are difficult to achieve integrated stamping in the prior art.

[0005] To achieve the above objectives, the present invention adopts the following technical solution: an integrated stamping mold for heat dissipation fins of an optical module, including an operating table, a stamping mechanism fixedly connected to the top of the operating table, the stamping mechanism being used to stamp and form the heat dissipation fins, and a positioning mechanism fixedly connected to the outer wall of the stamping mechanism, the positioning mechanism being used to position the optical module.

[0006] The stamping mechanism includes a mold box, which is fixed to the center of the top surface of the operating table. A support column is fixedly connected to the rear top of the operating table. A fixing plate is fixedly connected to the top of the support column. A stamping assembly is fixedly connected to the inner wall of the fixing plate. A cutting assembly is fixedly connected to the right top of the operating table. Buffer assemblies are fixedly connected to both the front and rear sides of the inner wall of the mold box.

[0007] As a further description of the above technical solution:

[0008] The positioning mechanism includes a fixing block, which is fixed around the outer wall of the operating table. A positioning plate is slidably connected to the inner wall of the fixing block. A connecting component is fixedly connected to the outer wall of the positioning plate. A pressing component is slidably connected to the inner wall of the fixing block. An elastic component is fixedly connected to the middle of the inner wall of the fixing block.

[0009] As a further description of the above technical solution:

[0010] The stamping assembly includes a hydraulic actuator, which is fixed to the inner wall of a fixed plate. The output end of the hydraulic actuator is fixedly connected to a telescopic shaft, and the bottom of the telescopic shaft is fixedly connected to a pressure plate.

[0011] As a further description of the above technical solution:

[0012] The cutting assembly includes a second support column, which is fixed to the top right side of the operating table. The output end of the second support column is fixedly connected to a second telescopic shaft, and a cutter is fixedly connected to the left side of the outer wall of the second telescopic shaft.

[0013] As a further description of the above technical solution:

[0014] The buffer assembly includes a sliding shaft, the outer wall of which is slidably connected to the four corners of the inner wall of the mold box. A support plate is fixedly connected to the top of the sliding shaft, and springs are fixedly connected to the left and right sides of the bottom of the support plate.

[0015] As a further description of the above technical solution:

[0016] The connecting assembly includes a second spring, which is fixed to the left and right ends of the front side of the outer wall of the positioning plate. A connecting shaft is fixedly connected to the left and right ends of the front side of the outer wall of the positioning plate.

[0017] As a further description of the above technical solution:

[0018] The extrusion assembly includes a second sliding shaft, which slides on the inner wall of the fixed block near the top, and a tapered shaft is fixedly connected to the outer wall of the second sliding shaft near the top.

[0019] As a further description of the above technical solution:

[0020] The elastic component includes a second fixing plate, which is fixed to the inner wall of the fixing block. A third spring is fixedly connected to the bottom of the second fixing plate, and a fixing circular plate is fixedly connected to the other end of the third spring.

[0021] This utility model has the following beneficial effects:

[0022] 1. In this utility model, the hydraulic actuator 1 drives the pressure plate fixed at the bottom of the telescopic shaft 1 to press the module plate on the inner wall of the mold box. At the same time, the support plates set at the four corners of the inner wall of the mold box can buffer and support the module plate under the elastic action of the spring 1 fixed at the bottom. The telescopic shaft 2 is installed on the support column 2 fixed on the right side of the top of the operating table. When driven, the telescopic shaft 2 can move left and right. The cutter fixed at the left end of the telescopic shaft 2 can punch and cut the module plate, thereby realizing the stamping operation of integral forming of the module plate and meeting the production requirements.

[0023] 2. In this utility model, in order to position the module plate during stamping and prevent it from shaking and affecting the stamping effect, fixing blocks are fixed around the outer wall of the mold box. At the same time, the sliding shaft two sliding on the inner wall of the fixing block can slide downward through the fixed circular plate under the elastic action of the spring three set at the bottom. The tapered shaft fixed on the outer wall of the sliding shaft two can contact the positioning plate, so that the positioning plate can position the corner of the module plate while sliding at the four corners of the inner wall of the mold box, preventing it from shaking during stamping. Attached Figure Description

[0024] Figure 1 A perspective view of the front side of the operating table of the stamping die for the integrated molding of the optical module heat dissipation fins proposed in this utility model;

[0025] Figure 2 This is a structural diagram of the fixing plate of the stamping die for the integrated molding of the heat dissipation fins of the optical module proposed in this utility model.

[0026] Figure 3 This is a structural diagram of the fixing block of the stamping die for the integrated molding of the optical module heat dissipation fins proposed in this utility model;

[0027] Figure 4 This is a structural diagram of the sliding shaft of the stamping die for the integrated molding of the heat dissipation fins of the optical module proposed in this utility model.

[0028] Figure 5 This is a schematic diagram of the tapered shaft structure of the stamping die for the integrated molding of the heat dissipation fins of the optical module proposed in this utility model.

[0029] Legend:

[0030] 1. Operating table; 2. Stamping mechanism; 201. Mold box; 202. Support column one; 203. Fixing plate one; 204. Stamping assembly; 2041. Hydraulic unit one; 2042. Telescopic shaft one; 2043. Pressure plate; 205. Cutting assembly; 2051. Support column two; 2052. Telescopic shaft two; 2053. Cutting blade; 206. Buffer assembly; 2061. Sliding shaft one; 2062. Spring one; 2063. Support plate; 3. Positioning mechanism; 301. Fixing block; 302. Positioning plate; 303. Connecting assembly; 3031. Spring two; 3032. Connecting shaft; 304. Extrusion assembly; 3041. Sliding shaft two; 3042. Tapered shaft; 305. Elastic assembly; 3051. Fixing plate two; 3052. Spring three; 3053. Fixing circular plate. Detailed Implementation

[0031] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0032] Please see the appendix Figure 2 - Appendix Figure 4 An embodiment of this utility model is provided: an integrated stamping mold for heat dissipation fins of an optical module, including an operating table 1, a stamping mechanism 2 fixedly connected to the top of the operating table 1, the stamping mechanism 2 being used to stamp and form the heat dissipation fins, and a positioning mechanism 3 fixedly connected to the outer wall of the stamping mechanism 2, the positioning mechanism 3 being used to position the optical module.

[0033] The stamping mechanism 2 includes a mold box 201, which is fixed to the center of the top surface of the operating table 1. A support column 202 is fixedly connected to the rear side of the top of the operating table 1. A fixing plate 203 is fixedly connected to the top of the support column 202. A stamping assembly 204 is fixedly connected to the inner wall of the fixing plate 203. A support column 202 is fixedly connected to the rear side of the top of the operating table 1 by a sturdy connection. A fixing plate 203 is then reliably fixed to the top of the support column 202. A key stamping assembly 204 is fixedly connected to the inner wall of the fixing plate 203. The stamping assembly 204 is the core component of the stamping mechanism 2 that directly participates in the stamping process. A cutting assembly 205 is fixedly connected to the right side of the top of the operating table 1. Buffer assemblies 206 are fixedly connected to the front and rear sides of the inner wall of the mold box 201.

[0034] Specifically, a stamping mechanism 2, specifically designed for stamping, is sturdily fixed to the top of the operating table 1. The main function of this stamping mechanism 2 is to perform precise and efficient stamping of the heat dissipation fins. Furthermore, a positioning mechanism 3 is reliably fixed to the outer wall of the stamping mechanism 2. The main function of this positioning mechanism 3 is to precisely position the template, ensuring it remains in the correct position during stamping, thereby guaranteeing the quality and precision of the stamping process. The stamping mechanism 2 consists of several key components, the core component being the mold box 201. This mold box 201 is firmly fixed to the center of the top surface of the operating table 1 to ensure the stability and accuracy of the stamping process. On the top right side of the operating table 1, a cutting component 205 is also sturdily fixed. This cutting component 205 is mainly used for further cutting the stamped heat dissipation fins to meet more complex shape requirements.

[0035] Please see the appendix Figure 3 - Appendix Figure 5 The positioning mechanism 3 includes a fixing block 301, which is fixed around the outer wall of the operating table 1. A positioning plate 302 is slidably connected to the inner wall of the fixing block 301. A connecting component 303 is fixedly connected to the outer wall of the positioning plate 302. The inner wall of the fixing block 301 is designed with a sliding connection for connecting the positioning plate 302. The positioning plate 302 can slide freely on the inner wall of the fixing block 301 for adjustment as needed. A connecting component 303 is fixedly connected to the outer wall of the positioning plate 302. A pressing component 304 is slidably connected to the inner wall of the fixing block 301. An elastic component 305 is fixedly connected to the middle of the inner wall of the fixing block 301.

[0036] Specifically, the positioning mechanism 3 is a complex mechanical structure composed of multiple parts that work together to complete the positioning function. The positioning mechanism 3 includes a fixed block 301, which is firmly installed around the outer wall of the operating table 1 to provide stable support for the entire positioning mechanism 3. In addition, a pressing component 304 is slidably connected to the inner wall of the fixed block 301. This pressing component 304 can move on the inner wall of the fixed block 301 to press and position the workpiece. In the middle of the inner wall of the fixed block 301, an elastic component 305 is also fixedly connected. This elastic component 305 can provide elastic support to ensure the stability and accuracy of positioning.

[0037] Please see the appendix Figure 1 - Appendix Figure 3 The stamping assembly 204 includes a hydraulic actuator 2041, which is fixed to the inner wall of the fixed plate 203. A telescopic shaft 2042 is fixedly connected to the output end of the hydraulic actuator 2041, and a pressure plate 2043 is fixedly connected to the bottom of the telescopic shaft 2042. The cutting assembly 205 includes a support column 2051, which is fixed to the top right side of the operating table 1. A telescopic shaft 2052 is fixedly connected to the output end of the support column 2051. The cutting assembly 205 is mainly composed of a support column 2051. The second support column 2051 is reliably fixed and installed on the top right side of the operating table 1 to ensure sufficient stability during operation. The cutter 2053 is fixedly connected to the left side of the outer wall of the second telescopic shaft 2052. The buffer assembly 206 includes a first sliding shaft 2061. The outer wall of the first sliding shaft 2061 is slidably connected to the four corners of the inner wall of the mold box 201. The top of the first sliding shaft 2061 is fixedly connected to a support plate 2063. The bottom left and right sides of the support plate 2063 are fixedly connected to springs 2062.

[0038] Specifically, the stamping assembly 204 includes a hydraulic actuator 2041, which is securely mounted on the inner wall of the fixing plate 203 via a specific fixing device to ensure that it does not shift during operation. The output end of the hydraulic actuator 2041 is fixedly connected to a telescopic shaft 2042 via a high-strength connector. The telescopic shaft 2042 can extend and retract under the action of the hydraulic actuator 2041. The bottom of the telescopic shaft 2042 is securely connected to a pressure plate 2043 via a precision fixing structure. The pressure plate 2043 is used to apply pressure to the material during the stamping process. The output end of the support column 2051 is fixedly connected to a telescopic shaft 2052 via a robust connector. The telescopic shaft 2052 can extend and retract under the drive of the support column 2051. The left side of the outer wall of the telescopic shaft 2052 is fixedly connected to a cutter 2053 via a precise fixing device. The cutter 2053 is used to cut the material during the cutting process.

[0039] Please see the appendix Figure 1 - Appendix Figure 3 The connecting assembly 303 includes a second spring 3031, which is fixed to the left and right ends of the front side of the outer wall of the positioning plate 302. A connecting shaft 3032 is fixedly connected to the left and right ends of the front side of the outer wall of the positioning plate 302. The extrusion assembly 304 includes a second sliding shaft 3041, which slides on the inner wall of the fixing block 301 near the top. A tapered shaft 3042 is fixedly connected to the outer wall of the second sliding shaft 3041 near the top. The extrusion assembly 304 is mainly composed of a component called the second sliding shaft 3041. The sliding shaft 3041 slides on the inner wall of the fixed block 301 near the top. A tapered shaft 3042 is fixedly connected to the outer wall of the sliding shaft 3041 near the top. The tapered shaft 3042 helps to achieve the compression function. The elastic component 305 includes a fixed plate 3051, which is fixed to the inner wall of the fixed block 301. A spring 3052 is fixedly connected to the bottom of the fixed plate 3051, and a fixed circular plate 3053 is fixedly connected to the other end of the spring 3052.

[0040] Specifically, the connecting assembly 303 includes a component called spring 2 3031, which is firmly installed at the left and right ends of the front side of the outer wall of the positioning plate 302. In addition, a connecting shaft 3032 is fixedly connected to each of the left and right ends of the front side of the outer wall of the positioning plate 302. These connecting shafts 3032 are used to ensure the stability and functionality of the connecting assembly 303. The elastic assembly 305 includes a component called fixing plate 2 3051, which is fixed to the inner wall of the fixing block 301. A spring 3052 is fixedly connected to the bottom of the fixing plate 2 3051.

[0041] Working principle: Driven by hydraulic actuator 2041, the pressure plate 2043 fixed at the bottom of telescopic shaft 2042 can squeeze the module plate on the inner wall of mold box 201. At the same time, the support plates 2063 set at the four corners of the inner wall of mold box 201 can buffer and support the module plate under the elastic action of the spring 2062 fixed at the bottom. The telescopic shaft 2052 is installed on the support column 2051 fixed on the top right side of the operating table 1. When driven, the telescopic shaft 2052 can move left and right. The cutter 2053 fixed at the left end of the telescopic shaft 2052 can punch and cut the module plate, thereby realizing the stamping operation of integral forming of the module plate to meet production needs.

[0042] To position the module plate during stamping and prevent it from shaking and affecting the stamping effect, fixing blocks 301 are fixed around the outer wall of the mold box 201. At the same time, the sliding shaft 3041 sliding on the inner wall of the fixing block 301 can slide downward through the fixing circular plate 3053 under the elastic action of the spring 3052 set at the bottom. The tapered shaft 3042 fixed on the outer wall of the sliding shaft 3041 can contact the positioning plate 302, so that the positioning plate 302 can slide at the four corners of the inner wall of the mold box 201 and position the corners of the module plate to prevent it from shaking during stamping.

[0043] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A stamping die for integrally forming a heat dissipation fin of an optical module, comprising an operating table (1), characterized in that: The top of the operating table (1) is fixedly connected to a stamping mechanism (2), which is used to stamp and form heat dissipation fins. The outer wall of the stamping mechanism (2) is fixedly connected to a positioning mechanism (3), which is used to position the light template. The stamping mechanism (2) includes a mold box (201), which is fixed to the middle of the top surface of the operating table (1). A support column (202) is fixedly connected to the rear top of the operating table (1). A fixing plate (203) is fixedly connected to the top of the support column (202). A stamping assembly (204) is fixedly connected to the inner wall of the fixing plate (203). A cutting assembly (205) is fixedly connected to the right side of the top of the operating table (1). Buffer assemblies (206) are fixedly connected to the front and rear sides of the inner wall of the mold box (201).

2. The stamping die for integrally forming a light module heat dissipation fin according to claim 1, characterized in that: The positioning mechanism (3) includes a fixing block (301), which is fixed around the outer wall of the operating table (1). A positioning plate (302) is slidably connected to the inner wall of the fixing block (301). A connecting component (303) is fixedly connected to the outer wall of the positioning plate (302). A pressing component (304) is slidably connected to the inner wall of the fixing block (301). An elastic component (305) is fixedly connected to the middle of the inner wall of the fixing block (301).

3. The light module heat dissipation fin integrated forming stamping die according to claim 1, characterized in that: The stamping assembly (204) includes a hydraulic actuator (2041), which is fixed to the inner wall of a fixing plate (203). The output end of the hydraulic actuator (2041) is fixedly connected to a telescopic shaft (2042), and the bottom of the telescopic shaft (2042) is fixedly connected to a pressure plate (2043).

4. The light module heat dissipation fin integrated forming stamping die according to claim 1, characterized in that: The cutting component (205) includes a second support column (2051), which is fixed on the top right side of the operating table (1). The output end of the second support column (2051) is fixedly connected to a second telescopic shaft (2052), and a cutter (2053) is fixedly connected to the left side of the outer wall of the second telescopic shaft (2052).

5. The light module heat dissipation fin integrated forming stamping die according to claim 1, characterized in that: The buffer assembly (206) includes a sliding shaft (2061), the outer wall of which is slidably connected to the four corners of the inner wall of the mold box (201). A support plate (2063) is fixedly connected to the top of the sliding shaft (2061), and springs (2062) are fixedly connected to the left and right sides of the bottom of the support plate (2063).

6. The light module heat dissipation fin integrated forming stamping die according to claim 2, characterized in that: The connecting assembly (303) includes a second spring (3031), which is fixed to the left and right ends of the front side of the outer wall of the positioning plate (302). The left and right ends of the front side of the outer wall of the positioning plate (302) are both fixedly connected to a connecting shaft (3032).

7. The integral forming stamping die for the optical module heat sink fins according to claim 2, characterized in that: The extrusion assembly (304) includes a second sliding shaft (3041), which slides on the inner wall of the fixed block (301) near the top, and a tapered shaft (3042) is fixedly connected to the outer wall of the second sliding shaft (3041) near the top.

8. The light module heat dissipation fin integrated forming stamping die according to claim 2, characterized in that: The elastic component (305) includes a second fixing plate (3051), which is fixed to the inner wall of the fixing block (301). A third spring (3052) is fixedly connected to the bottom of the second fixing plate (3051), and a fixing circular plate (3053) is fixedly connected to the other end of the third spring (3052).

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