单耳卡箍成型设备

By integrating stamping, forming, feeding, and cutting functions, the single-ear clamp forming equipment solves the problems of poor linkage and insufficient versatility of existing equipment, realizing high-precision and automated single-ear clamp production, and improving production efficiency and product quality.

CN224508209UActive Publication Date: 2026-07-17NANTONG DILER AUTOMATION TECH CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
NANTONG DILER AUTOMATION TECH CO LTD
Filing Date
2025-08-14
Publication Date
2026-07-17

AI Technical Summary

Technical Problem

The existing production of single-ear clamps suffers from low efficiency, poor precision, and insufficient versatility. Furthermore, the traditional equipment has poor linkage and lacks a unified guiding and positioning mechanism, resulting in unstable product quality.

Method used

Design a single-ear clamp forming equipment that integrates stamping, forming, feeding and cutting functions. It adopts guide blocks, guide grooves, buffer mechanisms and power mechanisms to achieve precise guidance and stable stamping of strip materials. Combined with the combination of movable blocks and fixed blocks, it can adapt to the processing needs of products with different specifications.

Benefits of technology

It has achieved high-precision and automated production of single-ear clamps, reduced transfer losses between processes, improved the consistency of batch production and the versatility of equipment, and reduced equipment wear and labor costs.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN224508209U_ABST
    Figure CN224508209U_ABST
Patent Text Reader

Abstract

本申请涉及成型机设备领域,一种单耳卡箍成型设备,冲压部包括上座体和下座体,上座体通过顶部的冲压油缸驱动,上座体的底部还通过缓冲机构连接冲压板,冲压板内设有滑动安装有冲切刀的冲切孔;下座体顶部安装有若干组条材导向块和座体导向杆,且冲压板上分别设有与条材导向块和座体导向杆适配的第一导向槽和第二导向槽,条材导向块上水平分布有导向穿孔;成型部包括背板和安装在背板中心的成型块,成型块四周的背板上安装有若干组驱动条材在成型块上成型的作用杆,成型块包括中心切面为圆形的固定块和两侧切面为半圆形的活动块。本申请从条材加工到最终成型的一体化作业,有效减少工序间转运带来的人工成本增加,提升批量生产的一致性。
Need to check novelty before this filing date? Find Prior Art

Claims

1. A single-ear crimping apparatus, characterized by: include The stamping part (1) includes an upper seat (11) and a lower seat (12). The upper seat (11) is driven by a stamping cylinder at the top, and the bottom of the upper seat (11) is connected to a stamping plate (14) through a buffer mechanism (13). The stamping plate (14) has a punching hole (141) in which a punching knife (15) is slidably installed. The lower seat (12) has several sets of strip guide blocks (121) and seat guide rods (123) installed at the top. The stamping plate (14) has a first guide groove (142) and a second guide groove (143) adapted to the strip guide blocks (121) and the seat guide rods (123), respectively. The strip guide blocks (121) have horizontally distributed guide holes (122). The forming part (2) includes a back plate (21) and a forming block (22) installed in the center of the back plate (21). Several sets of driving rods (23) for forming the forming blocks (22) are installed on the back plate (21) around the forming block (22). The forming block (22) includes a fixed block (221) with a circular central cross-section and movable blocks (222) with semi-circular cross-sections on both sides.

2. The monaural band hoop forming apparatus of claim 1, wherein: A guide post (16) is installed between the upper seat (11) and the lower seat (12), and the guide post (16) and the buffer mechanism (13) are both located on both sides of the strip. Among them, the bottom of the guide post (16) is fixed on the lower seat (12), and the top of the guide post (16) passes through the stamping plate (14) and is slidably installed in the upper seat (11); The buffer mechanism (13) includes a buffer spring (131) connecting the upper seat (11) and the stamping plate (14). A guide shaft (132) passes through the buffer spring (131). The bottom of the guide shaft (132) is fixed inside the stamping plate (14), and the top is slidably installed inside the upper seat (11).

3. The monaural band hoop forming apparatus of claim 2, wherein: The strip guide block (121) includes a feeding guide block (1211) and a discharge guide block (1212) located at the strip discharge end; Among them, the guide hole (122) opened on the feed guide block (1211) is the first through hole (1221) adapted to the strip, and the guide hole (122) opened on the discharge guide block (1212) is the second through hole (1222) adapted to the strip and the protrusion formed by stamping on the strip.

4. The monaural band hoop forming apparatus of claim 1, wherein: The fixed block (221) is fixedly installed at the center of the output end of the actuating rod (23), and the movable block (222) is driven to move in and out of the surface of the back plate (21) by the first power mechanism on the back of the back plate (21).

5. The monaural band hoop forming apparatus of claim 4, wherein: A positioning block (211) is fixedly installed between the action rods (23) on the back plate (21), wherein the end of the action rod (23) is driven by a second power mechanism.

6. The monaural band hoop forming apparatus of claim 5, wherein: The action rod (23) includes a first rod (231), a second rod (232), a third rod (233), a fourth rod (234), a fifth rod (235), a sixth rod (236), a seventh rod (237), and an eighth rod (238) distributed clockwise around the forming block (22); wherein the first rod (231), the fourth rod (234), the fifth rod (235), and the eighth rod (238) are used for the pre-forming of the single-ear clamp, and the second rod (232), the third rod (233), the sixth rod (236), and the seventh rod (237) are used for forming.

7. The monaural band hoop forming apparatus of claim 6, wherein: The feeding end of the forming part (2) is also equipped with a cutting blade (24), which is used to cut the strip material entering the forming part (2), and the cutting blade (24) is driven by a second power mechanism on the back plate (21).

8. The monaural band hoop forming apparatus of claim 1, wherein: The feeding end of the stamping part (1) and the strip guide groove (25) between the stamping part (1) and the forming part (2) are provided. The feeding end of the stamping part (1) is fed by a feeding mechanism, which adopts gear feeding, screw feeding or swing rod feeding.