一种蒸发管全自动成型装置

By designing a multi-station automated processing device and using slow extrusion technology, the problems of insufficient fully automated operation and precision in evaporator tube processing were solved, achieving efficient and precise evaporator tube forming.

CN224508270UActive Publication Date: 2026-07-17SUZHOU VEDETTE IND EQUIP CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
SUZHOU VEDETTE IND EQUIP CO LTD
Filing Date
2025-07-29
Publication Date
2026-07-17

AI Technical Summary

Technical Problem

The current evaporator tube processing lacks fully automated operation capabilities, has insufficient necking precision, and is prone to deformation during extrusion molding.

Method used

A fully automatic evaporator tube forming device was designed, which includes multiple stations and transfer components. It adopts a two-step necking, flaring and shaping and contour extrusion forming, combined with slow extrusion through water injection pipe to ensure accuracy and forming quality.

Benefits of technology

The automated integrated processing of evaporator tubes has been achieved, which has improved processing efficiency and product precision, and avoided deformation problems.

✦ Generated by Eureka AI based on patent content.

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Abstract

本实用新型公开了一种蒸发管全自动成型装置,包括机台,所述机台上依次设置第一缩口工位、第二缩口工位、扩口工位、平口工位和挤压成型工位,所述机台靠近所述第一缩口工位的一侧设置有上料工位,所述机台上方设置有移载工位,所述移载工位上设置多组可相对机台上下和左右移动的、用于移载对应工位上蒸发管的移载组件;所述挤压成型工位包括挤压基台,所述挤压基台的表面设置有与蒸发管仿形的凹槽,且凹槽宽度大于蒸发管宽度,所述挤压基台上方设置有可上下移动的挤压台,所述挤压基台的前端设置有可插入至蒸发管端口内的注水管。实现了对蒸发管的缩口、平端面和挤压成型的自动化一体作业,提高了加工效率,保证了产品的加工精度。
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Claims

1. A full-automatic forming device for an evaporation tube, characterized in that: It includes a machine platform (10), on which a first necking station (11), a second necking station (12), a flaring station (13), a flattening station (14) and an extrusion forming station (15) are successively arranged. On one side of the machine platform (10) close to the first necking station (11), a feeding station (30) is arranged. Above the machine platform (10), a transfer station (20) is arranged, and on the transfer station (20), multiple groups of transfer components are arranged which can move up and down and left and right relative to the machine platform (10) and are used for transferring the evaporation pipes on the corresponding stations; The extrusion forming station (15) includes an extrusion base (IS1), on the surface of the extrusion base (151), a groove imitating the evaporation pipe is arranged, and the width of the groove is greater than the width of the evaporation pipe. Above the extrusion base (151), an extrusion table which can move up and down is arranged. At the front end of the extrusion base (151), a water injection pipe (152) which can be inserted into the port of the evaporation pipe is arranged.

2. The full-automatic forming device for evaporation tube according to claim 1, characterized in that: On one side of the extrusion base (151), a pushing cylinder is arranged, and on the pushing cylinder, a blanking hook plate (153) which can move above the extrusion base (151) is connected.

3. The full-automatic forming device for evaporation tubes according to claim 1 or 2, characterized in that: The feeding station (30) includes a conveyor belt, at the end of the conveyor belt, a loading table is arranged. On one side of the loading table, a positioning base plate (31) is arranged, and on the other side, a positioning push plate (32) which can move relative to it is arranged.

4. The full-automatic forming device for evaporation tubes according to claim 3, characterized in that: The transfer components include four groups of mechanical claw components (21) and a group of pin transfer components. The pin transfer components include a support plate (131) which is driven by a cylinder and can move up and down and back and forth relative to the machine platform (10), and on the support plate (131), two pins (132) which can be correspondingly inserted into the ports of the evaporation pipes are arranged.

5. The full-automatic forming device for evaporation tube according to claim 4, characterized in that: On the first necking station (11), the second necking station (12), the flaring station (13) and the flattening station (14), bases (50) are all arranged. On the upper surface of the base (50), a profiling groove corresponding to the shape and size of the evaporation pipe is arranged, and above the base (50), a pressing template which can move up and down relative to it is arranged. On the lower surface of the pressing template, a profiling groove corresponding to the shape and size of the evaporation pipe is arranged.

6. The full-automatic forming device for evaporation tube according to claim 5, characterized in that: On one side of the base (50) at the first necking station (11), a first necking die (111) which can move horizontally relative to it is arranged. On one side of the base (50) at the second necking station (12), a second necking die which can move horizontally relative to it is arranged. On one side of the base (50) at the flaring station (13), a flaring die which can move horizontally relative to it is arranged.

7. The full-automatic forming device for evaporation tube according to claim 6, characterized in that: On one side of the base (50) at the flattening station (14), a flattening device (141) which can move horizontally relative to it is arranged, and at the head position of the flattening device (141), a protective cover (142) is arranged. At the machine platform (10) of the base (50) at the flattening station (14), an opening is arranged, and below the opening, a waste collection box is arranged.