一种锻件生产加热炉

By guiding the high-temperature flue gas to circulate and filtering dust in the forging production heating furnace, the problems of insufficient waste heat recovery and incomplete dust treatment are solved, achieving efficient heat utilization and resource recovery, and reducing production costs and maintenance requirements.

CN224508375UActive Publication Date: 2026-07-17KUNSHAN ZHONGHAO METAL FORGING CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
KUNSHAN ZHONGHAO METAL FORGING CO LTD
Filing Date
2025-08-22
Publication Date
2026-07-17

AI Technical Summary

Technical Problem

In existing forging production heating furnaces, there is insufficient waste heat recovery during the high-temperature heating process. The direct emission of waste heat from the high-temperature flue gas generated by fuel combustion leads to low thermal efficiency. Furthermore, the incomplete treatment of high-concentration iron oxide dust and metal particles results in frequent equipment shutdowns and resource waste.

Method used

Design a forging production heating furnace, which uses an axial flow fan to guide high-temperature flue gas to circulate into the insulation channel to form an inner insulation layer. Combined with a rotatable filter frame and a scraper system, it realizes automatic filtration and cleaning of dust in the flue gas. The waste heat of the flue gas is used to maintain the furnace temperature, and the dust is accumulated in the collection box for later recycling.

Benefits of technology

It significantly improves the overall thermal efficiency of fuel, reduces the energy consumption cost of forging heating, extends the continuous operation time of equipment, improves resource utilization, and reduces maintenance intensity and cost.

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Abstract

本实用新型公开了一种锻件生产加热炉,包括加热炉,所述加热炉内开设有保温流道,所述加热炉下方固定安装有轴流风机,所述轴流风机与保温流道连通设置,所述加热炉上固定安装有导流管,所述导流管接通加热炉内部,所述加热炉上方设有安装箱,所述导流管远离加热炉的一端与安装箱固定连接,所述加热炉上设有连接管,所述连接管与安装箱固定连接,所述连接管远离安装箱的一端与保温流道接通,所述安装箱内固定安装有固定盘,加热炉内燃料燃烧产生的高温烟气自然上升,位于炉体下方的轴流风机主动抽取这些高温烟气,通过导流管被引导至炉体上方的安装箱内,经过安装箱处理的烟气再通过连接管被送回保温流道入口或炉体底部区域,实现加热炉保温。
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Claims

1. A forging production heating furnace comprising a heating furnace (1), characterized in that: A heat-insulating flow channel (2) is provided inside the heating furnace (1). An axial flow fan (3) is fixedly installed below the heating furnace (1) and is connected to the heat-insulating flow channel (2). A guide pipe (4) is fixedly installed on the heating furnace (1) and is connected to the interior of the heating furnace (1). An installation box (5) is provided above the heating furnace (1). The end of the guide pipe (4) away from the heating furnace (1) is fixedly connected to the installation box (5). A connecting pipe (6) is provided on the heating furnace (1) and is fixedly connected to the installation box (5). The end of the connecting pipe (6) away from the installation box (5) is connected to the heat-insulating flow channel (2). A fixing plate (7) is fixedly installed inside the installation box (5). The connection port between the guide pipe (4) and the installation box (5) is located in the fixed plate. Above the fixed plate (7), the connection port of the connecting pipe (6) and the mounting box (5) is located below the fixed plate (7). A rotating frame (8) is rotatably installed on the fixed plate (7). A filter frame (9) is fixedly installed inside the rotating frame (8). A discharge pipe (12) is fixedly installed below the fixed plate (7). A collection box (31) is threadedly connected to the discharge pipe (12). The filter frame (9) is rotatably connected to the discharge pipe (12). The discharge pipe (12) is fixedly connected to the mounting box (5). Multiple sets of annularly distributed closed plates (15) are rotatably installed inside the discharge pipe (12). An adjusting seat (18) is rotatably installed on the fixed plate (7). A scraper (22) is rotatably installed on the adjusting seat (18). The scraper (22) is fitted against the inner surface of the filter frame (9).

2. A forge piece production heating furnace according to claim 1, characterized in that: An installation ring (13) is rotatably installed inside the discharge pipe (12). A second toothed ring (14) is sleeved on the installation ring (13). Multiple sets of closing plates (15) are rotatably connected to the discharge pipe (12) through installation shafts (16). Multiple sets of installation shafts (16) are distributed in a ring around the installation ring (13). A third gear (17) is sleeved on each of the multiple sets of installation shafts (16). Multiple sets of third gears (17) are meshed with the second toothed ring (14).

3. A furnace for heating a forging according to claim 1, wherein: A first toothed ring (10) is sleeved on the rotating frame (8), and a drive wheel (11) is rotatably installed inside the fixed disk (7). The drive wheel (11) is meshed with the first toothed ring (10).

4. A furnace for heating a forging according to claim 1, wherein: A first gear (19) is fixedly sleeved on the adjusting seat (18). A first rack (20) corresponding to the first gear (19) is slidably installed in the fixed plate (7). The first rack (20) meshes with the first gear (19). A right-end first cylinder (21) is fixedly installed in the fixed plate (7). The first rack (20) is fixedly connected to the output end of the piston rod of the first cylinder (21).

5. A forge piece production heating furnace according to claim 1, characterized in that: A second gear (23) is sleeved on the scraping brush (22). A second rack (24) corresponding to the second gear (23) is slidably installed in the adjusting seat (18). The second rack (24) is meshed and connected with the second gear (23). A second cylinder (25) is fixedly installed in the adjusting seat (18). The second rack (24) is fixedly connected with the output end of the piston rod of the second cylinder (25).

6. A forge piece production heating furnace according to claim 1, characterized in that: A cleaning brush (26) corresponding to the scraping brush (22) is slidably installed on the fixed disk (7). A slide bar (27) is fixedly installed in the fixed disk (7). A slider (29) is fixedly installed on the cleaning brush (26). A cam (30) is rotatably installed in the fixed disk (7). The cam (30) is in contact with the slider (29).

7. A furnace for heating a forging according to claim 6, wherein: The cleaning brush (26) is slidably sleeved on the slide bar (27). Two symmetrically distributed springs (28) are sleeved on the slide bar (27). Two ends of the two springs (28) are respectively fixedly connected with the cleaning brush (26) and the fixed disk (7).