一种蹄铁焊接装置

The automated positioning and inspection of the modular horseshoe welding device solves the problem of unstable welding quality caused by manual operation, and achieves efficient and safe horseshoe welding.

CN224508717UActive Publication Date: 2026-07-17YOULIANG AUTO PARTS RENQIU CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
YOULIANG AUTO PARTS RENQIU CO LTD
Filing Date
2025-08-06
Publication Date
2026-07-17

AI Technical Summary

Technical Problem

Current methods for welding horseshoes rely on manual operation, which leads to problems such as incomplete welding, porosity, and misalignment. Furthermore, the welding quality is unstable, affecting safety and health.

Method used

A modular horseshoe welding device is adopted, integrating infrared sensors, laser heaters, cryogenic coolers and detection devices to achieve automated positioning, welding and inspection, and uses composite welding processes to improve quality consistency.

Benefits of technology

It has achieved automation and quality consistency in horseshoe welding, reduced human error and safety hazards, and improved welding efficiency and quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

本实用新型公开了一种蹄铁焊接装置,涉及汽车配件加工技术领域,包括操作台和设置在所述操作台后侧的固定架,所述操作台上设置有传送带,所述传送带上设置有多个夹紧器,所述固定架上设置有多个工作区,相邻两个所述工作区之间的距离与相邻两个所述夹紧器之间的距离相同,所述工作区与所述夹紧器对应设置;采用复合焊接工艺,铜基合金通过辅料填充器预置,激光局部加热熔化,减少热影响区,同时通过低温冷却快速固化焊料,避免晶粒粗化,提升接头强度,焊接后立即扫描,结合声光报警实现质量分拣,形成闭环控制,提升了焊接质量的一致性,解决了传统焊接技术中焊接质量差和焊接效率低的问题。
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Claims

1. A shoe welding device, characterized by, The device includes an operating table and a fixed frame disposed on the rear side of the operating table. A conveyor belt is disposed on the operating table, and multiple clamps are disposed on the conveyor belt. Multiple working areas are disposed on the fixed frame. The distance between two adjacent working areas is the same as the distance between two adjacent clamps. The working areas are disposed corresponding to the clamps.

2. A shoe welding device according to claim 1, characterised in that An infrared sensor is provided between the working area and the clamping device. The number of infrared sensors is the same as the number of working areas. The infrared sensors are connected to the working area via a CAN bus. The infrared sensors are mounted on the fixed frame, and the CAN bus is located inside the fixed frame.

3. A shoe welding device according to claim 1, wherein The multiple work areas include a feeding device at the beginning of the conveyor belt, a discharging robot arm at the end of the conveyor belt, and a laser heater in the middle of the conveyor belt. An auxiliary material filler and a low-temperature cooler are respectively provided on both sides of the laser heater. The auxiliary material filler is located on the side closer to the feeding device, and the low-temperature cooler is located on the side closer to the discharging robot arm. A detection device is provided between the low-temperature cooler and the discharging robot arm.

4. A shoe welding device according to claim 3, wherein The feeding device includes a back plate feeding robot arm and a hoof piece feeding robot arm. An ultrasonic cleaner is provided between the back plate feeding robot arm and the hoof piece feeding robot arm. The ultrasonic cleaner includes a back plate cleaning tank and a hoof piece cleaning tank. The back plate cleaning tank is located on the side closer to the back plate feeding robot arm, and the hoof piece cleaning tank is located on the side closer to the hoof piece feeding robot arm.

5. A shoe welding device according to claim 4, wherein Both the back plate cleaning tank and the hoof cleaning tank are equipped with drainage devices on their inner walls. The drainage devices include a drainage plate and a lifting guide rail mounted on the inner wall. The drainage plate and the lifting guide rail are fixedly connected by a slider. The drainage plate is provided with a number of drainage holes.

6. A shoe welding device according to claim 4, wherein Both the backplate cleaning tank and the hoof cleaning tank are filled with cleaning fluid. The cleaning fluid is a mixture of a water-based solution and an organic solvent. The water-based solution includes deionized water and a surfactant, and the organic solvent is acetone.

7. The shoe welding apparatus of claim 3, wherein The detection device includes a pore scanner and an alarm set on the pore scanner, wherein the alarm is configured as an audible and visual alarm.