一种电池托盘焊接工作站

By introducing a three-axis rotary assembly and a programmable servo motor drive into the battery tray welding workstation, the problems of large gear meshing backlash and positioning accuracy error were solved, achieving high-precision and long-life welding equipment operation.

CN224508778UActive Publication Date: 2026-07-17ATOMIC MEDIA (CHONGQING) INTELLIGENT TECH CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
ATOMIC MEDIA (CHONGQING) INTELLIGENT TECH CO LTD
Filing Date
2025-08-05
Publication Date
2026-07-17

AI Technical Summary

Technical Problem

In existing battery tray welding workstations, the slewing bearing has a large backlash when transmitting power through the meshing of gears, resulting in large errors in repeatability during reciprocating motion and a short service life of the gears.

Method used

The equipment employs a three-axis rotary assembly, including a rotary positioning turntable, connecting welding base, main beam cabinet tube, drive box, drive motor, output connecting plate, tail box, tailstock connecting plate, and battery tray welding fixture. It utilizes a programmable servo motor drive, combined with a cam divider and frequency converter control, to achieve precise adjustment of the rotation and long service life of the equipment.

Benefits of technology

It improves the rotational accuracy and service life of the battery tray welding workstation, adapts to different production needs, and facilitates subsequent equipment maintenance.

✦ Generated by Eureka AI based on patent content.

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Abstract

本实用新型涉及电池托盘焊接技术领域,具体涉及一种电池托盘焊接工作站,包括底架和三轴回转组件,三轴回转组件包括回转变位转台、连接焊座、主梁柜管、驱动箱、驱动电机、输出连接盘、尾箱、尾座连接盘、电池托盘焊接工装和焊接构件,将电池托盘焊接工装置于尾箱和驱动箱之间,利用输出连接盘和尾座连接盘进行固定,驱动电机均可以实现工作状态中与焊接构件联动作业,回转变位转台采用凸轮分割器直连,通过变频器控制起停车,实现连接焊座和主梁柜管之间的回转,由可编程的伺服电机驱动,适合用于分度角不等或分度角需调整的生产过程;通过这样的方式提高设备回转的精度,延长设备使用寿命长,以便于后期对设备进行保养。
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Claims

1. A battery tray welding workstation, characterized in that, It includes a base frame and a three-axis rotary assembly, wherein the three-axis rotary assembly is disposed above the base frame; The three-axis rotary assembly includes a rotary positioning turntable, a connecting welding base, a main beam cabinet tube, a drive box, a drive motor, an output connecting plate, a tail box, a tailstock connecting plate, a battery tray welding fixture, and welding components. The rotary positioning turntable is detachably connected to the base frame and is located above the base frame. The connecting welding base is detachably connected to the rotary positioning turntable and is located at the output end of the rotary positioning turntable. The main beam cabinet tube is detachably connected to the connecting welding base and is located above the connecting welding base. The battery tray welding fixture is disposed on one side of the main beam cabinet tube. The drive box is detachably connected to the main beam cabinet tube and is located on one side of the main beam cabinet tube. The drive motor is connected to the drive box. The output connection plate is detachably connected to the drive motor and is located at the output end of the drive motor. The output connection plate is detachably engaged with the battery tray welding fixture. The tail box is detachably connected to the main beam cabinet tube and is located at one end of the main beam cabinet tube. The tail seat connection plate is rotatably connected to the tail box and is located on one side of the tail box. The tail seat connection plate is detachably engaged with the battery tray welding fixture.

2. The battery tray welding workstation as described in claim 1, characterized in that, The three-axis rotary assembly also includes a shielding frame and an acrylic glass plate. The shielding frame is detachably connected to the main beam tube and is located above the main beam tube. The acrylic glass plate is connected to the shielding frame.

3. The battery tray welding workstation as described in claim 1, characterized in that, The welding component includes a base, a robot, and a welding wire spool. The base is detachably connected to the base frame and is located above the base frame. The robot is detachably connected to the base and is located above the base. The welding wire spool is disposed on the outer wall of the battery tray welding fixture.

4. The battery tray welding workstation as described in claim 1, characterized in that, The battery tray welding workstation also includes a protective work chamber, a safety light curtain, and a tri-color light. The protective work chamber is located on the outer wall of the base frame. The safety light curtain is detachably connected to the protective work chamber and is located on the outer wall of the protective work chamber. The tri-color light is detachably connected to the protective work chamber and is located on the outer wall of the protective work chamber.

5. The battery tray welding workstation as described in claim 4, characterized in that, The battery tray welding workstation also includes an electrical cabinet and a material rack, with the material rack located on one side of the protective work room and the electrical cabinet located on the other side of the protective work room.