Support device for large-diameter atmospheric pressure cutter heads

By designing a support device consisting of a base plate, support columns, and reinforcing plates, the stability problem of large-diameter atmospheric pressure cutterheads was solved, resulting in improved structural strength and stability, and facilitating position adjustment.

CN224508780UActive Publication Date: 2026-07-17CHINA RAILWAY HIGH-TECH INTELLIGENT EQUIPMENT CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
CHINA RAILWAY HIGH-TECH INTELLIGENT EQUIPMENT CO LTD
Filing Date
2025-06-11
Publication Date
2026-07-17

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Abstract

This utility model discloses a support device for a large-diameter atmospheric pressure cutter head, comprising a base plate, a first support column, and a second support column. The thickness direction of the base plate is vertical. Both the first and second support columns are disposed on the upper surface of the base plate and extend vertically. The top of the first support column has a first support surface facing upward, and the top of the second support column has a second support surface facing upward. The first support surface is located above the second support surface, and the vertical distance between the first and second support surfaces is a first preset value. Therefore, the support device for a large-diameter atmospheric pressure cutter head according to this utility model facilitates the support of large-diameter atmospheric pressure cutter heads.
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Description

Technical Field

[0001] This utility model relates to the field of mechanical tooling technology, specifically to a support device for a large-diameter atmospheric pressure cutter head. Background Technology

[0002] Large-diameter atmospheric pressure cutterheads generally refer to those with a diameter of 12 meters or more. Considering factors such as transportation, large-diameter atmospheric pressure cutterheads are typically designed in sections. After being transported to the construction site, the sectioned cutterheads need to be leveled on the ground and welded into a single unit before they can be used for tunnel excavation. The atmospheric pressure cutterhead has a large overall tonnage. The support device is then placed at the corresponding points according to the drawings, and the cutterhead is assembled accordingly. In related technologies, it is difficult to maintain the stability of the support device, and there are many dimensional requirements for the support device to ensure it can support the cutterhead and jacks. Utility Model Content

[0003] This invention aims to at least partially solve one of the technical problems in related technologies. To this end, embodiments of this invention provide a support device for a large-diameter, atmospheric pressure cutter head.

[0004] The support device for a large-diameter atmospheric pressure cutter disc according to this utility model embodiment includes a base plate, a first support column, and a second support column. The thickness direction of the base plate is vertical. The first support column and the second support column are both disposed on the upper surface of the base plate and extend vertically. The top of the first support column has a first support surface facing upward, and the top of the second support column has a second support surface facing upward. The first support surface is located above the second support surface, and the distance between the first support surface and the second support surface in the vertical direction is a first preset value.

[0005] Therefore, the support device for large-diameter atmospheric pressure cutter discs according to the embodiments of the present invention facilitates the support of large-diameter atmospheric pressure cutter discs.

[0006] The support device for a large-diameter atmospheric pressure cutter head according to this embodiment of the utility model further includes a reinforcing plate, which is connected to at least two of the base plate, the first support column, and the second support column.

[0007] In some embodiments, the reinforcing plate includes a first reinforcing plate, a second reinforcing plate, and an intermediate reinforcing plate. Multiple first reinforcing plates are spaced apart and disposed around the periphery of the first support column. Each first reinforcing plate is connected to the outer peripheral surface of the first support column and the upper surface of the base plate. Multiple second reinforcing plates are spaced apart and disposed around the periphery of the second support column. Each second reinforcing plate is connected to the outer peripheral surface of the second support column and the upper surface of the base plate. The intermediate reinforcing plate is disposed between the first and second support columns and is connected to the upper surface of the base plate, the outer peripheral surface of the first and second support columns.

[0008] In some embodiments, the thickness directions of the first reinforcing plate and the second reinforcing plate are both first directions, and the thickness direction of the intermediate reinforcing plate is a second direction, wherein any two of the first direction, the second direction, and the up and down direction are perpendicular to each other.

[0009] The first support column and the second support column are spaced apart in the first direction;

[0010] There are two first reinforcing plates, which are disposed on both sides of the first support column in the second direction, and the size of the first reinforcing plate increases downward in the second direction;

[0011] There are two second reinforcing plates, which are disposed on both sides of the second support column in the second direction, and the dimensions of the second reinforcing plates in the second direction increase downward.

[0012] The intermediate reinforcing plate is located between the first support column and the second support column in the first direction.

[0013] In some embodiments, the reinforcing plate further includes a top reinforcing plate located above the intermediate reinforcing plate. The top reinforcing plate is positioned between the first support column and the second support column in the first direction, and is connected to the top of the outer peripheral surfaces of the first support column and the second support column.

[0014] In some embodiments, the top of the first support column is provided with a first top plate whose thickness direction is vertical, and the upper surface of the first top plate constitutes the first support surface.

[0015] The top of the second support column is provided with a second top plate in the vertical direction of thickness, and the upper surface of the first top plate constitutes the second support surface.

[0016] In some embodiments, both the first top plate and the second top plate are rectangular plates;

[0017] The outer periphery of the cross-sections of the first support column and the second support column are both circular;

[0018] In a cross section perpendicular to the vertical direction, the projection of the first support column is located inside the outer periphery of the projection of the first top plate, and the projection of the second support column is located inside the outer periphery of the projection of the second top plate.

[0019] Both the first support column and the second support column are steel pipes. The first support column is provided with a reinforcing rib connected to the first top plate, and the second support column is provided with a reinforcing rib connected to the second top plate.

[0020] In some embodiments, the first support column is provided with first fork plates on both sides in the second direction, and the thickness direction of the first fork plates is the vertical direction;

[0021] And / or, the second support column is provided with second fork plates on both sides in the second direction, and the thickness direction of the second fork plates is the vertical direction.

[0022] In some embodiments, the first top plate is provided with a first hanging hole located outside the first support column, and the second top plate is provided with a second hanging hole located outside the second support column.

[0023] In some embodiments, the first preset value is greater than or equal to 0.4 meters and less than or equal to 1 meter. Attached Figure Description

[0024] Figure 1 This is a schematic diagram of a support device for a large-diameter atmospheric pressure cutter head according to an embodiment of the present invention.

[0025] Figure 2 This is a schematic diagram of a support device for a large-diameter atmospheric pressure cutter head according to an embodiment of the present invention.

[0026] Figure 3 This is a front view of a support device for a large-diameter atmospheric pressure cutter head according to an embodiment of the present invention.

[0027] Figure 4 This is a side view of a support device for a large-diameter atmospheric pressure cutter head according to an embodiment of the present invention.

[0028] Figure 5 This is a schematic diagram of a support device for a large-diameter atmospheric pressure cutter head according to another embodiment of the present invention.

[0029] Figure 6 This is a front view of a support device for a large-diameter atmospheric pressure cutter head according to another embodiment of the present invention.

[0030] Figure label:

[0031] 1. Base plate;

[0032] 2. First support column; 21. First top plate; 22. First support surface; 23. First fork plate;

[0033] 3. Second support column; 31. Second top plate; 32. Second support surface; 33. Second fork plate;

[0034] 41. First reinforcing plate; 42. Second reinforcing plate; 43. Middle reinforcing plate; 44. Top reinforcing plate. Detailed Implementation

[0035] The embodiments of the present invention are described in detail below, examples of which are shown in the accompanying drawings. The embodiments described below with reference to the accompanying drawings are exemplary and intended to explain the present invention, and should not be construed as limiting the present invention.

[0036] The following description, with reference to the accompanying drawings, describes a support device for a large-diameter, atmospheric pressure cutter head according to an embodiment of the present invention. For example... Figures 1 to 6 As shown, the support device for a large-diameter atmospheric pressure cutter head according to an embodiment of the present invention includes a base plate 1, a first support column 2, and a second support column 3.

[0037] The thickness direction of the base plate 1 is vertical. The first support column 2 and the second support column 3 are both provided on the upper surface of the base plate 1, and both the first support column 2 and the second support column 3 extend vertically. The top of the first support column 2 has a first support surface 22 facing upward, and the top of the second support column 3 has a second support surface 32 facing upward. The first support surface 22 is located above the second support surface 32, and the distance between the first support surface 22 and the second support surface 32 in the vertical direction is a first preset value.

[0038] According to an embodiment of this utility model, the support device for a large-diameter atmospheric pressure cutter head includes a first support column 2 and a second support column 3 mounted on a base plate 1. The base plate 1 has a large contact area with the ground, preventing the first support columns 2 and 3 from damaging the ground and causing tilting. The base plate 1 supports the first support columns 2 and 3, ensuring stability when supporting the large-diameter atmospheric pressure cutter head. The first support surface 22 is located above the second support surface 32, and the vertical distance between the first support surface 22 and the second support surface 32 is a first preset value. Thus, after the first support surface 22 contacts the large-diameter atmospheric pressure cutter head and the first support column 2 supports it, a jack can be placed on the second support surface 32 of the second support column 3. The extension length of the jack can then be adjusted to facilitate the cooperation between the second support column 3 and the jack for position adjustment and support of the large-diameter atmospheric pressure cutter head.

[0039] Therefore, the support device for large-diameter atmospheric pressure cutter discs according to the embodiments of the present invention facilitates the support of large-diameter atmospheric pressure cutter discs.

[0040] like Figures 1 to 6 As shown, the support device for a large-diameter atmospheric pressure cutter head according to an embodiment of the present invention further includes a reinforcing plate, which is connected to at least two of the base plate 1, the first support column 2, and the second support column 3. The reinforcing plate can support the first support column 2 and the second support column 3 to improve the structural strength of the support device for the large-diameter atmospheric pressure cutter head, thereby improving the stability of the first support column 2 and the second support column 3 when supported.

[0041] like Figures 1 to 4 As shown, in some embodiments, the reinforcing plate includes a first reinforcing plate 41, a second reinforcing plate 42, and an intermediate reinforcing plate 43.

[0042] Multiple first reinforcing plates 41 are spaced apart and arranged around the periphery of the first support column 2. Each first reinforcing plate 41 is connected to the outer peripheral surface of the first support column 2 and the upper surface of the base plate 1. Multiple second reinforcing plates 42 are spaced apart and arranged around the periphery of the second support column 3. Each second reinforcing plate 42 is connected to the outer peripheral surface of the second support column 3 and the upper surface of the base plate 1. An intermediate reinforcing plate 43 is disposed between the first support column 2 and the second support column 3. The intermediate reinforcing plate 43 is connected to the upper surface of the base plate 1, the outer peripheral surface of the first support column 2, and the outer peripheral surface of the second support column 3. Specifically, the multiple first reinforcing plates 41 are disposed at the lower part of the periphery of the first support column 2 to support the first support column 2. The multiple second reinforcing plates 42 are disposed at the lower part of the periphery of the second support column 3 to support the second support column 3.

[0043] In some embodiments, the thickness direction of the first reinforcing plate 41 and the second reinforcing plate 42 is a first direction, and the thickness direction of the intermediate reinforcing plate 43 is a second direction. Any two of the first direction, the second direction, and the up-down direction are perpendicular to each other. The first direction can be a left-right direction, and the second direction can be a front-back direction. For example, the thickness direction of the first reinforcing plate 41 and the second reinforcing plate 42 is both a left-right direction, and the thickness direction of the intermediate reinforcing plate 43 is a front-back direction.

[0044] The first support column 2 and the second support column 3 are spaced apart in a first direction. Specifically, the first direction is the length direction of the large-diameter atmospheric pressure cutter head, and the first support column 2 and the second support column 3 are spaced apart in the length direction of the large-diameter atmospheric pressure cutter head. For example, the first support column 2 and the second support column 3 are spaced apart in the left-right direction.

[0045] There are two first reinforcing plates 41, which are arranged on both sides of the first support column 2 in the second direction, and the dimensions of the first reinforcing plates 41 increase downward in the second direction. For example, the first reinforcing plates 41 are trapezoidal. The two first reinforcing plates 41 are arranged on both sides of the first support column 2 in the front-rear direction, and the dimensions of the first reinforcing plates 41 in the front-rear direction increase downward.

[0046] There are two second reinforcing plates 42, which are arranged on both sides of the second support column 3 in the second direction, and the dimensions of the second reinforcing plates 42 increase downward in the second direction. For example, the second reinforcing plates 42 are trapezoidal. The two second reinforcing plates 42 are arranged on both sides of the second support column 3 in the front-rear direction, and the dimensions of the second reinforcing plates 42 in the front-rear direction increase downward.

[0047] The intermediate reinforcing plate 43 is located between the first support column 2 and the second support column 3 in the first direction. This allows the first support column 2 and the second support column 3 to be connected to the base plate 1, further increasing structural stability. For example, the intermediate reinforcing plate 43 can be located between the first support column 2 and the second support column 3 in the left-right direction.

[0048] like Figure 5 and Figure 6 As shown, in some embodiments, the reinforcing plate further includes a top reinforcing plate 44, which is located above the intermediate reinforcing plate 43. The top reinforcing plate 44 is positioned between the first support column 2 and the second support column 3 in a first direction, and is connected to the top of the outer peripheral surface of the first support column 2 and the outer peripheral surface of the second support column 3. Specifically, the thickness direction of the top reinforcing plate 44 is a second direction, and the top reinforcing plate 44 is used to connect to the upper middle part of the first support column 2 and the upper part of the second support column 3 to further increase the structural strength. For example, the top reinforcing plate 44 is positioned between the first support column 2 and the second support column 3 in a left-right direction, and the thickness direction of the top reinforcing plate 44 is a front-back direction.

[0049] In some embodiments, the top of the first support column 2 is provided with a first top plate 21 whose thickness direction is vertical, and the upper surface of the first top plate 21 forms a first support surface 22. The top of the second support column 3 is provided with a second top plate 31 whose thickness direction is vertical, and the upper surface of the first top plate 21 forms a second support surface 32.

[0050] Specifically, both the first top plate 21 and the second top plate 31 are rectangular plates, and both the first support surface 22 and the second support surface 32 are rectangular planes facing upwards. The outer perimeter of the cross-sections of the first support column 2 and the second support column 3 are circular. In the cross-section perpendicular to the vertical direction, the projection of the first support column 2 is located inside the outer perimeter of the projection of the first top plate 21, and the projection of the second support column 3 is located inside the outer perimeter of the projection of the second top plate 31. In other words, the side length of the first top plate 21 is greater than the outer diameter of the first support column 2, and the side length of the second top plate 31 is greater than the outer diameter of the second support column 3. This increases the area of ​​the first support surface 22 and the second support surface 32, thereby increasing the stability during support. For example, both the first support column 2 and the second support column 3 are made of steel pipes, with the first support column 2 having a reinforcing rib connected to the first top plate 21, and the second support column 3 having a reinforcing rib connected to the second top plate 31.

[0051] In some embodiments, the first support column 2 is provided with first fork plates 23 on both sides in the second direction, and the thickness direction of the first fork plates 23 is the vertical direction. And / or, the second support column 3 is provided with second fork plates 33 on both sides in the second direction, and the thickness direction of the second fork plates 33 is the vertical direction. Specifically, the first support column 2 is provided with first fork plates 23 on both sides in the second direction, and the thickness direction of the first fork plates 23 is the vertical direction. And / or, the second support column 3 is provided with second fork plates 33 on both sides in the second direction, the thickness direction of the second fork plates 33 being the vertical direction, including: a) the first support column 2 is provided with first fork plates 23 on both sides in the second direction (front-rear direction), so that the forklift can lift the first fork plates 23 (and the second top plate 31) to move the support device for the large-diameter atmospheric pressure cutter head; b) the second support column 3 is provided with second fork plates 33 on both sides in the second direction (front-rear direction), so that the forklift can lift the second fork plates 33 to move the support device for the large-diameter atmospheric pressure cutter head; c) the first support column 2 is provided with first fork plates 23 on both sides in the second direction (front-rear direction), and the second support column 3 is provided with second fork plates 33 on both sides in the second direction (front-rear direction), so that the forklift can lift the first fork plates 23 and the second fork plates 33 to move the support device for the large-diameter atmospheric pressure cutter head.

[0052] In some embodiments, the first top plate 21 is provided with a first hanging hole located outside the first support column 2, and the second top plate 31 is provided with a second hanging hole located outside the second support column 3. Specifically, the first hanging hole is located at the corner of the first top plate 21, and the second hanging hole is located at the corner of the second top plate 31, so that shackles can be hung on the first and second hanging holes, thereby facilitating the lifting of the support device for the large-diameter atmospheric pressure cutter head by a crane.

[0053] In some embodiments, the first preset value is greater than or equal to 0.4 meters and less than or equal to 1 meter. That is, the height difference between the first support surface 22 and the second support surface 32 is greater than or equal to 0.4 meters and less than or equal to 1 meter. For example, the height difference between the first support surface 22 and the second support surface 32 is 0.5 meters, 0.6 meters, 0.7 meters, 0.8 meters, or 0.9 meters.

[0054] like Figures 1 to 4 As shown, the vertical dimension between the top surface of the first top plate 21 and the bottom surface of the bottom plate 1 is 0.95 meters, the vertical dimension between the top surface of the second top plate 31 and the bottom surface of the bottom plate 1 is 0.5 meters, and the vertical dimension between the top surface of the first fork plate 23 and the bottom surface of the bottom plate 1 is 0.5 meters.

[0055] like Figure 5 and Figure 6 As shown, the vertical dimension between the top surface of the first top plate 21 and the bottom surface of the bottom plate 1 is 1.35 meters, and the vertical dimension between the top surface of the second top plate 31 and the bottom surface of the bottom plate 1 is 0.9 meters.

[0056] In the description of this utility model, it should be understood that the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential", etc., indicating the orientation or positional relationship are based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this utility model and simplifying the description, and are not intended to indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model.

[0057] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one of that feature. In the description of this utility model, "a plurality of" means at least two, such as two, three, etc., unless otherwise explicitly specified.

[0058] In this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," "joining," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection, an electrical connection, or a connection that allows communication between them; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components, unless otherwise explicitly limited. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0059] In this utility model, unless otherwise explicitly specified and limited, "above" or "below" the second feature can mean that the first feature is in direct contact with the second feature, or that the first feature is in indirect contact with the second feature through an intermediate medium. Furthermore, "above," "on top of," and "over" the second feature can mean that the first feature is directly above or diagonally above the second feature, or simply that the first feature is at a higher horizontal level than the second feature. "Below," "below," and "under" the second feature can mean that the first feature is directly below or diagonally below the second feature, or simply that the first feature is at a lower horizontal level than the second feature.

[0060] In this utility model, the terms "one embodiment," "some embodiments," "example," "specific example," or "some examples," etc., refer to a specific feature, structure, material, or characteristic described in connection with that embodiment or example, which is included in at least one embodiment or example of this utility model. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples. Moreover, without contradiction, those skilled in the art can combine and integrate the different embodiments or examples described in this specification, as well as the features of different embodiments or examples.

[0061] Although embodiments of the present invention have been shown and described above, it is understood that the above embodiments are exemplary and should not be construed as limiting the present invention. Those skilled in the art can make changes, modifications, substitutions and variations to the above embodiments within the scope of the present invention.

Claims

1. A support device for large-diameter conventional disc cutters, characterized in that, The device includes a base plate, a first support column, and a second support column. The thickness of the base plate is in the vertical direction. Both the first and second support columns are disposed on the upper surface of the base plate and extend in the vertical direction. The top of the first support column has a first support surface facing upward, and the top of the second support column has a second support surface facing upward. The first support surface is located above the second support surface, and the distance between the first support surface and the second support surface in the vertical direction is a first preset value.

2. The support device for large-diameter normal-pressure cutterheads according to claim 1, characterized in that, It also includes a reinforcing plate, which is connected to at least two of the base plate, the first support column, and the second support column.

3. The support device for large-diameter normal-pressure cutterheads according to claim 2, characterized in that, The reinforcing plate includes a first reinforcing plate, a second reinforcing plate, and an intermediate reinforcing plate. There are multiple first reinforcing plates, which are spaced apart and arranged around the periphery of the first support column. Each first reinforcing plate is connected to the outer peripheral surface of the first support column and the upper surface of the base plate. There are multiple second reinforcing plates, which are spaced apart and arranged around the periphery of the second support column. Each second reinforcing plate is connected to the outer peripheral surface of the second support column and the upper surface of the base plate. The intermediate reinforcing plate is located between the first support column and the second support column, and is connected to the upper surface of the base plate, the outer peripheral surface of the first support column, and the outer peripheral surface of the second support column.

4. The support device for a large-diameter atmospheric pressure cutter head according to claim 3, characterized in that, The thickness directions of the first reinforcing plate and the second reinforcing plate are both in the first direction, and the thickness direction of the intermediate reinforcing plate is in the second direction. Any two of the first direction, the second direction, and the up and down direction are perpendicular to each other. The first support column and the second support column are spaced apart in the first direction; There are two first reinforcing plates, which are disposed on both sides of the first support column in the second direction, and the size of the first reinforcing plate increases downward in the second direction; There are two second reinforcing plates, which are disposed on both sides of the second support column in the second direction, and the dimensions of the second reinforcing plates in the second direction increase downward. The intermediate reinforcing plate is located between the first support column and the second support column in the first direction.

5. The support device for large-diameter conventional disc cutters according to claim 4, characterized in that, The reinforcing plate also includes a top reinforcing plate, which is located above the middle reinforcing plate. The top reinforcing plate is located between the first support column and the second support column in the first direction, and is connected to the top of the outer peripheral surface of the first support column and the outer peripheral surface of the second support column.

6. The support device for a large-diameter atmospheric pressure cutter head according to any one of claims 1-5, characterized in that, The top of the first support column is provided with a first top plate whose thickness direction is vertical, and the upper surface of the first top plate constitutes the first support surface. The top of the second support column is provided with a second top plate in the vertical direction of thickness, and the upper surface of the first top plate constitutes the second support surface.

7. The support device for a large-diameter atmospheric pressure cutter head according to claim 6, characterized in that, Both the first top plate and the second top plate are rectangular plates; The outer periphery of the cross-sections of the first support column and the second support column are both circular; In a cross section perpendicular to the vertical direction, the projection of the first support column is located inside the outer periphery of the projection of the first top plate, and the projection of the second support column is located inside the outer periphery of the projection of the second top plate. Both the first support column and the second support column are steel pipes. The first support column is provided with a reinforcing rib connected to the first top plate, and the second support column is provided with a reinforcing rib connected to the second top plate.

8. The support device for a large-diameter atmospheric pressure cutter head according to claim 4, characterized in that, The first support column is provided with first fork plates on both sides in the second direction, and the thickness direction of the first fork plates is the vertical direction; And / or, the second support column is provided with second fork plates on both sides in the second direction, and the thickness direction of the second fork plates is the vertical direction.

9. The support device for large-diameter conventional disc cutters according to claim 7, characterized in that, The first top plate is provided with a first hanging hole located outside the first support column, and the second top plate is provided with a second hanging hole located outside the second support column.

10. The support device for large-diameter normal-pressure cutterheads according to claim 1, characterized in that, The first preset value is greater than or equal to 0.4 meters and less than or equal to 1 meter.