一种除尘器部件自动化焊接生产线系统
The automated welding production line system utilizes robots and PLC control systems to achieve three-dimensional data positioning and welding, solving the problems of poor positioning accuracy and inconsistent welding quality in existing technologies, thereby improving production efficiency, product quality, and reducing labor intensity.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- 浙江菲达环保科技股份有限公司
- Filing Date
- 2025-08-15
- Publication Date
- 2026-07-17
AI Technical Summary
In the current dust collector component manufacturing process, the positioning accuracy is poor, the welding quality is inconsistent, the operation is inconvenient and the labor intensity is high, especially in the stage of moving heavy components and deburring.
An automated welding production line system is adopted, including a profile conveying mechanism, a finished product conveying mechanism, an H-beam column welding mechanism, a beam welding mechanism, and a deburring mechanism. The system utilizes robots and a PLC control system to achieve three-dimensional data positioning, welding, and deburring operations, thereby reducing the intensity of manual labor.
It improves positioning accuracy and welding quality, reduces operation time, lowers manual labor intensity, and increases production efficiency and product reliability.
Smart Images
Figure CN224508794U_ABST
Abstract
Claims
1. An automatic welding production line system for dust collector components, characterized by: The system includes a profile conveying mechanism (1), a finished product conveying mechanism (2), an H-beam column welding mechanism (3), a beam welding mechanism (4), and a deburring mechanism (5). The profile conveying mechanism (1) has a finished product conveying mechanism (2) within its working range. The profile conveying mechanism (1) has an H-beam column welding mechanism (3), a beam welding mechanism (4), and a deburring mechanism (5) arranged sequentially on one side. The profile conveying mechanism (1) is used to place the profiles into the H-beam column welding mechanism (3) and the beam welding mechanism (4) and to retrieve the welded finished products. The retrieved welded finished products are placed onto the finished product conveying mechanism (2). The finished product conveying mechanism (2) transports the welded finished products to the deburring mechanism (5), and the profile conveying mechanism (1) performs the pick-and-place operation on the deburring mechanism (5). The H-beam column welding mechanism (3) includes a welding robot (31), a connecting plate placement mechanism (32), a connecting plate gripping robot (33), a manipulator (34), an H-beam fixing mechanism (35), and a robot drive mechanism (36). The robot drive mechanism (36) includes a drive box I (361) and a drive box II (362). The welding robot (31) is mounted on the drive box I (361). The connecting plate placement mechanism (32) and the connecting plate gripping robot (33) are mounted on the drive box II (362). The manipulator (34) is mounted on the connecting plate gripping robot (33). The H-beam fixing mechanism (35) is located on one side of the robot drive mechanism (36). The structure of the H-beam column welding mechanism (3) is the same as that of the beam welding mechanism (4).
2. An automatic welding production line system for dust collector components as claimed in claim 1, characterized in that: The profile conveying mechanism (1) includes two ground guide rails (11), a traveling gantry frame (12), a moving crossbeam (13), an electric linear slide module II (14), a hanging beam (15), and two cylinder grippers (16). The ground guide rails (11) are equipped with a traveling gantry frame (12) with several electric drive wheels. Both ends of the moving crossbeam (13) are slidably mounted on the traveling gantry frame (12) via an electric linear slide module I (17). The moving crossbeam (13) is equipped with a vertically arranged electric linear slide module II (14) via an extension frame (18). The electric linear slide module II (14) is equipped with a hanging beam (15), and the hanging beam (15) is equipped with cylinder grippers (16).
3. An automatic welding production line system for dust collector components as claimed in claim 1, characterized in that: The robot drive mechanism (36) further includes a robot support (363) and two robot guide rails (364) provided on the robot support (363). Drive box I (361) and drive box II (362) are slidably provided on the robot guide rails (364). Drive box I (361) includes a movable box (3611), a movable box slide (3612), a servo motor I (3613) and a gear I (3614). The movable box slide (3612) is provided with a movable box (3611) and a servo motor I (3613) located inside the movable box (3611). The drive end of the servo motor I (3613) is provided with a gear I (3614). The robot support (363) is provided with a rack I (365) meshing with the gear I (3614). The structure of drive box I (361) and drive box II (362) is the same.
4. An automatic welding production line system for dust collector components as defined in claim 1, characterized in that: The connecting plate gripping robot (33) includes a support base (331), an electric lead screw slide I (332), an electric lead screw slide II (333), and a rotary cylinder (334). The support base (331) is provided with a horizontally arranged electric lead screw slide I (332), the electric lead screw slide I (332) is provided with a vertically arranged electric lead screw slide II (333), and the electric lead screw slide II (333) is provided with a rotary cylinder (334).
5. An automatic welding production line system for dust collector components as defined in claim 1, characterized in that: The connecting plate placement mechanism (32) includes a base (321) and an arrangement seat (322) provided on the base (321), wherein the arrangement seat (322) is provided with a plurality of connecting plate placement slots arranged in sequence.
6. An automatic welding line system for dust collector components as defined in claim 1, characterized in that: The H-beam fixing mechanism (35) includes a fixed base (351), a fixed head (352), a movable head (353), and two clamps (354). The fixed base (351) is provided with the fixed head (352) and the movable head (353). The fixed head (352) is rotatably provided with an active mounting plate (356) and a worm gear reducer motor that drives the active mounting plate (356) to rotate. The active mounting plate (356) is provided with a clamp (354). The movable head (353) is rotatably provided with a passive mounting plate (355). The passive mounting plate (355) is provided with a clamp (354). The fixed base (351) is provided with two head guide rails (357). The head guide rails (357) are slidably fitted with a fixture for mounting the movable head (354). The head slide (358) of the 353) includes a two-jaw pneumatic chuck (3540). Each jaw (3541) of the two-jaw pneumatic chuck (3540) is provided with a mounting seat (3542). Both ends of the mounting seat (3542) are provided with screw seats (3543). A screw (3544) is rotatably provided on the screw seat (3543). Each of the two screw seats (3543) at the rear is provided with a servo motor II (3547) for driving the screw (3544) to rotate. Two screw nuts (3545) with threaded connection are fitted on the screw (3544). Each screw nut (3545) is provided with a right angle body (3546). A baffle (3548) is provided at the end of the right angle body (3546) facing the pneumatic chuck (3540).
7. An automatic welding line system for dust collector components as defined in claim 1, characterized in that: The deburring mechanism (5) includes a deburring robot (51), a deburring grinding head (52), and a finished product fixing mechanism (53). The deburring robot (51) is equipped with a deburring grinding head (52), and the finished product fixing mechanism (53) is located within the working range of the deburring robot (51). The finished product fixing mechanism (53) has the same structure as the H-beam fixing mechanism (35).
8. An automatic welding production line system of a dust collector component according to any one of claims 1 to 7, characterized in that: The finished product conveying mechanism (2) includes a conveying frame (21), a conveying plate chain (22) is provided on the conveying frame (21), a plurality of spaced-apart supports (23) are provided on the conveying plate chain (22), and a V-shaped groove (24) is provided at the upper end of the support (23).