一种除尘器H型钢立柱自动化焊接系统

The automated welding system for H-beam steel columns of dust collectors utilizes welding robots and PLC control cabinets to achieve automated positioning and welding, solving the problems of poor accuracy in manual positioning and uneven welding quality, thereby improving production efficiency and product quality.

CN224508809UActive Publication Date: 2026-07-17浙江菲达环保科技股份有限公司 +1

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
浙江菲达环保科技股份有限公司
Filing Date
2025-08-15
Publication Date
2026-07-17

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Abstract

本实用新型公开了一种除尘器H型钢立柱自动化焊接系统,包括焊接机器人、连接板放置机构、连接板抓取机器人、机械手、H型钢固定机构和机器人驱动机构,所述机器人驱动机构包括驱动箱I和驱动箱II,所述驱动箱I上设有焊接机器人,所述驱动箱II上设有连接板放置机构和连接板抓取机器人,所述连接板抓取机器人上设有机械手,所述H型钢固定机构位于机器人驱动机构的一侧,所述焊接机器人、连接板抓取机器人、机械手、H型钢固定机构和机器人驱动机构均与PLC控制柜电性连接,与现有技术相比,能够节省时间,提高产品质量和可靠性,并且大大降低人工工作量。
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Claims

1. A dust extractor H-beam column automatic welding system, characterized in that: The system includes a welding robot (1), a connecting plate placement mechanism (2), a connecting plate gripping robot (3), a manipulator (4), an H-beam fixing mechanism (5), and a robot drive mechanism (6). The robot drive mechanism (6) includes a drive box I (61) and a drive box II (62). The welding robot (1) is mounted on the drive box I (61). The connecting plate placement mechanism (2) and the connecting plate gripping robot (3) are mounted on the drive box II (62). The manipulator (4) is mounted on the connecting plate gripping robot (3). The H-beam fixing mechanism (5) is located on one side of the robot drive mechanism (6). The welding robot (1), the connecting plate gripping robot (3), the manipulator (4), the H-beam fixing mechanism (5), and the robot drive mechanism (6) are all electrically connected to the PLC control cabinet (7).

2. A dust extractor H-beam upright automatic welding system according to claim 1, characterized in that: The robot drive mechanism (6) also includes a robot support (63) and two robot guide rails (64) provided on the robot support (63), and drive box I (61) and drive box II (62) are slidably provided on the robot guide rails (64).

3. A dust extractor H-beam upright automatic welding system according to claim 2, characterized in that: The drive box I (61) includes a movable box (611), a movable box slide (612), a servo motor I (613), and a gear I (614). The movable box slide (612) is provided with the movable box (611) and the servo motor I (613) located inside the movable box (611). The drive end of the servo motor I (613) is provided with the gear I (614). The robot support (63) is provided with a rack I (65) that meshes with the gear I (614).

4. A dust collector H-beam stand column automatic welding system according to claim 1, characterized in that: The drive box I (61) and drive box II (62) have the same structure.

5. A dust collector H-beam stand column automatic welding system according to claim 1, characterized in that: The connecting plate gripping robot (3) includes a support base (31), an electric lead screw slide I (32), an electric lead screw slide II (33), and a rotary cylinder (34). The support base (31) is provided with a horizontally arranged electric lead screw slide I (32), the electric lead screw slide I (32) is provided with a vertically arranged electric lead screw slide II (33), and the electric lead screw slide II (33) is provided with a rotary cylinder (34).

6. A dust collector H-beam stand column automatic welding system according to claim 1, characterized in that: The connecting plate placement mechanism (2) includes a base (21) and an arrangement seat (22) provided on the base (21), wherein the arrangement seat (22) is provided with a plurality of connecting plate placement slots arranged in sequence.

7. A dust collector H-beam stand column automatic welding system according to claim 1, characterized in that: The H-beam fixing mechanism (5) includes a fixed base (51), a fixed head (52), a moving head (53), and two clamps (54). The fixed base (51) is provided with a fixed head (52) and a moving head (53). The fixed head (52) is rotatably provided with an active mounting plate (56) and a worm gear reducer motor that drives the active mounting plate (56) to rotate. The active mounting plate (56) is provided with a clamp (54). The moving head (53) is rotatably provided with a passive mounting plate (55). The passive mounting plate (55) is provided with a clamp (54).

8. A dust extractor H-beam upright automatic welding system according to claim 7, characterized in that: The fixed base (51) is provided with two machine head guide rails (57), and the machine head guide rails (57) are slidably fitted with a machine head slide (58) for installing the moving machine head (53).

9. A dust extractor H-beam upright automatic welding system according to claim 7, characterized in that: The clamp (54) includes a two-jaw pneumatic chuck (540). Each jaw (541) of the two-jaw pneumatic chuck (540) is provided with a mounting seat (542). Both ends of the mounting seat (542) are provided with screw seats (543). A screw (544) is rotatably provided on the screw seat (543). Two threaded movable seats (545) are sleeved on the screw (544). Each movable seat (545) is provided with a right angle body (546). A baffle (547) is provided at the end of the right angle body (546) facing the pneumatic chuck (540).