分块式定子拼圆机构及焊接装置

By using a segmented stator assembly mechanism and welding device, and employing precision positioning blocks and ring hoops to perform high-precision assembly of stator tooth blocks, the problems of stator damage and low assembly roundness in existing technologies are solved, achieving efficient and low-cost stator manufacturing.

CN224508844UActive Publication Date: 2026-07-17WUXI CHENXING TIMES TECHNOLOGY CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
WUXI CHENXING TIMES TECHNOLOGY CO LTD
Filing Date
2025-07-29
Publication Date
2026-07-17

AI Technical Summary

Technical Problem

Existing modular stator assembly devices are prone to damaging the stator and the roundness of the splices is not high enough, making it difficult to meet high precision requirements.

Method used

The stator tooth block is assembled in a modular manner using precision-machined positioning and fixing blocks and rings. It is fixed without damage by magnets and achieves efficient transfer and positioning by welding the base.

Benefits of technology

It achieves high-precision and high-roundness stator splicing, avoids stator damage, simplifies the process, reduces costs, and improves production efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

本实用新型提供了一种分块式定子拼圆机构及焊接装置,涉及电机技术领域,与现有技术相比,本申请具有如下有益效果:1.高精度、高圆度,通过将定子齿块固定在由精密加工的定位固定块构成的圆形内腔中,并由环箍从外部施加统一的紧固力,有效保证了最终拼合成的定子铁芯具有极高的圆度和尺寸精度。2.无损伤装配,采用可拆卸连接件对定子齿块进行定位固定,避免了传统机械夹具可能造成的挤压、刮伤或扭曲,保证了定子块的完整性和性能。3.结构简单、成本低,相较于复杂的自动化设备,本申请机构为纯机械结构,设计巧妙,制造成本和维护成本低,易于操作。
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Claims

1. A segmented stator assembly mechanism, characterized in that, It includes a circular base and positioning and fixing blocks arranged inside the circular base in the same number as the stator tooth blocks. The positioning and fixing blocks are arc-shaped and include several blocks. The several positioning and fixing blocks are spliced ​​together to form a circular structure. A ring hoop is fitted on the circular structure. The positioning and fixing block has a detachable connector on the side facing the stator tooth block for disassembling the stator tooth block.

2. The segmented stator rounding mechanism of claim 1, wherein, The detachable connector is a magnet.

3. The segmented stator rounding mechanism of claim 2, wherein, The positioning and fixing block is provided with a positioning rib on the centripetal side, the positioning rib extends along the length direction of the positioning and fixing block, and the positioning rib is provided with a drill hole for installing the magnet.

4. The segmented stator assembly mechanism according to claim 3, characterized in that, The drill hole is located in the middle of the positioning rib.

5. The segmented stator rounding mechanism of claim 1, wherein, The circular base includes an integrally formed base body and a column body. The column body is located on the central axis of the base body. The column body is provided with a stator receiving groove for accommodating the stator tooth block. The base body is provided with a fixing block receiving groove for accommodating the positioning fixing block.

6. The segmented stator rounding mechanism of claim 5, wherein, The stator receiving slot is designed as a ring structure, and the ring structure has the same dimensions as the structure formed by assembling several stator tooth blocks.

7. The segmented stator rounding mechanism of claim 5, wherein, The fixing block receiving groove is designed as a ring structure, and the ring structure has the same dimensions as the structure formed by assembling several positioning fixing blocks.

8. The segmental stator rounding mechanism according to any one of claims 1-7, characterized in that, Both the positioning and fixing block and the stator tooth block consist of 12 pieces.

9. A welding device characterized by, The segmented stator assembly mechanism, as described in any one of claims 1-8, further includes a welding base, wherein the segmented stator assembly mechanism is installed on the welding base after the base is removed.

10. The welding device of claim 9, wherein, The welding base is provided with a positioning pin, and the positioning fixing block is provided with an end hole that matches the pin.