一种中冷器管焊接工装
By designing a welding fixture for intercooler tubes, and utilizing a ball screw drive mechanism and a rotating shaft to drive the internal clamping device to rotate, the problem of requiring two people to cooperate in welding intercooler tubes was solved, enabling efficient welding by a single person and improving welding quality and efficiency.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- HEBEI HONGGUANG RUBBER PLASTIC & METAL PROD CO LTD
- Filing Date
- 2025-07-03
- Publication Date
- 2026-07-17
AI Technical Summary
The current intercooler tube welding requires two people to work together, which leads to wasted manpower and low work efficiency, and manual operation affects the welding quality.
Design a welding fixture for intercooler tubes, including a welding worktable, an internal clamping device, and an elbow fixing bracket. The internal clamping device is rotated by a ball screw transmission mechanism and a rotating shaft to achieve 360° welding of straight tubes, reducing manual operation and improving welding quality and efficiency.
It enables efficient welding by a single operator, improves welding quality and output, saves labor costs, and ensures a stable and smooth welding process.
Smart Images
Figure CN224508884U_ABST
Abstract
Claims
1. A middle cooler pipe welding tooling, comprising a welding workbench (1), an internal clamping device (9) and an elbow fixing support (15), characterized in that: The top of the welding workbench (1) is fixedly connected to a V-block (4) by bolts. The sides of the welding workbench (1) are respectively provided with a first auxiliary workbench (2) and a second auxiliary workbench (3). A ball screw transmission mechanism (5) is vertically installed on one side of the top of the second auxiliary workbench (3) by bolts. A lifting handwheel (6) is welded to the top of the ball screw of the ball screw transmission mechanism (5). A rotating shaft fixing block (7) is connected to the slide of the ball screw transmission mechanism (5) by bolts. A rotating shaft (8) is rotatably connected to the center of the rotating shaft fixing block (7). The rotating shaft (8) is located on the central axis of the V-block (4). An internal clamping mechanism is rotatably connected to the top of the rotating shaft (8). Two clamping mechanisms are provided at the top of the rotating shaft (8). The transmission gear (26) and the internal clamping device (9) are composed of a first clamping mechanism (17) and a second clamping mechanism (18) with the same structure. The first clamping mechanism (17) has two telescopic clamping connectors (20) with opposite directions inside. The telescopic clamping connector (20) is provided with a rack (23) on its inner side. The rack (23) meshes with the transmission gear (26). The top of the first auxiliary worktable (2) is connected to a dovetail slide (10) by bolts. A vertical telescopic rod (12) is provided on the slider of the dovetail slide (10). The top side of the vertical telescopic rod (12) is rotatably connected to a bend fixing bracket (15). A bend fixing column (16) is provided on the top of the bend fixing bracket (15).
2. The intercooler tube welding fixture of claim 1, wherein: The first clamping mechanism (17) has an "I"-shaped groove (21) on its inner side, and the telescopic clamping connector (20) has guide sliders (22) on both sides, and the guide sliders (22) are slidably connected to the "I"-shaped groove (21).
3. The intercooler tube welding fixture of claim 1, wherein: The top of the telescopic clamping connector (20) is provided with a clamping plate (25), the top of the clamping plate (25) is provided with rounded corners, the center of the clamping plate (25) is located on the central axis of the V-shaped block (4), and a triangular reinforcing plate (24) is welded to the bottom of the clamping plate (25).
4. The intercooler tube welding fixture of claim 1, wherein: The first clamping mechanism (17) and the second clamping mechanism (18) are provided with a rotating shaft through hole (19) at their center positions. The rotating shaft (8) is rotatably connected to the rotating shaft through hole (19). The tail of the rotating shaft (8) is provided with a welded rotating handwheel (27).
5. The intercooler tube welding fixture of claim 1, wherein: The top of the dovetail slide (10) is provided with a horizontal moving handwheel (11), and the slider of the dovetail slide (10) is connected to the vertical telescopic rod (12) by bolts.
6. A mid-cooler tube welding fixture as defined in claim 1, wherein: The top of the fixed end of the vertical telescopic rod (12) is provided with a telescopic locking handwheel (13), and the top of the movable end of the vertical telescopic rod (12) is provided with a rotary locking knob (14).
7. A mid-cooler tube welding fixture as claimed in claim 1, wherein: The bottom of the elbow fixing post (16) is provided with a stud that is threadedly connected to the elbow fixing bracket (15). The elbow fixing post (16) is replaced according to the size of the welded elbow.
8. The intercooler tube welding fixture of claim 1, wherein: The back diagonal position of the second clamping mechanism (18) is provided with two connecting rods, the top end of the connecting rod is welded with a rotating connecting ring (28), the rotating connecting ring (28) is in rotating connection with the rotating shaft fixing block (7), and the rotating shaft (8) connecting ring is provided with a rotating locking bolt (29) in threaded connection with the rotating shaft fixing block (7).