一种大型塔器组对焊接用工装
By combining components such as hydraulic cylinders, moving blocks, pulleys, and through-beam sensors, the docking problem during tower assembly welding was solved, achieving a high-precision and high-efficiency welding process.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- TIANJIN HANYANG METAL EQUIP
- Filing Date
- 2025-06-26
- Publication Date
- 2026-07-17
AI Technical Summary
The existing tower assembly welding fixtures are cumbersome to operate during docking, making it difficult to achieve precise docking, resulting in positional deviations and reduced welding efficiency.
By employing a combination of hydraulic cylinders, moving blocks, pulleys, moving plates, and auxiliary support plates, along with vertical plates, guide plates, and through-beam sensors, multiple calibrations are achieved, assisting in tower section docking and improving accuracy and efficiency.
It effectively reduces positional deviation during tower section docking, improves welding accuracy and worker welding efficiency, and simplifies the operation process.
Smart Images

Figure CN224508888U_ABST
Abstract
Claims
1. A tooling fixture for welding large tower assembly, comprising: The base (1) is characterized in that: a fixing plate (2) is fixedly connected to one end of the upper surface of the base (1), a main support plate (3) is symmetrically connected to the upper surface of the fixing plate (2), and an installation groove (8) is opened at the other end of the base (1). A guide groove (15) is symmetrically opened at the top of the installation groove (8). A vertical plate (13) is slidably connected in the guide groove (15), and a moving plate (10) is fixedly connected to the upper end of the vertical plate (13). A pulley is fixedly connected to the lower end of the vertical plate (13), and a hydraulic cylinder (6) is fixedly connected to the end face of the installation groove (8) through a groove. The telescopic rod of the hydraulic cylinder (6) A fixed connection is made to the moving block (12), which is fixedly connected to the lower surface of the moving plate (10). At the same time, the upper surface of the moving plate (10) is symmetrically connected to the auxiliary support plate (11). The upper ends of the main support plate (3) and the auxiliary support plate (11) are both opened with movable grooves. The roller (4) is movably connected in the movable groove through the bearing. The surfaces of the main support plate (3) and the auxiliary support plate (11) are both fixedly connected to the through-beam sensor (5). The upper surface of the base (1) is fixedly connected to the guide plate (7), which is slidably connected in the through groove opened in the auxiliary support plate (11).
2. The tooling for group welding of large-scale towers according to claim 1, characterized in that, The base (1) has a rectangular structure, and the mounting groove (8) inside the base (1) has a rectangular structure. The through groove passes through the sides of the base (1), and multiple sets of support columns (9) are fixedly connected at equal intervals along the length direction on both sides of the mounting groove (8). The support columns (9) have a cylindrical structure.
3. The tooling for group welding of large scale towers according to claim 1, characterized in that, The two sets of guide grooves (15) symmetrically opened on the upper surface of the base (1) are both long strip structures, and the moving block (12) fixedly connected to the lower surface of the moving plate (10) is U-shaped. The bent parts at both ends of the moving block (12) pass through the two sets of guide grooves (15) and are fixedly connected to the lower surface of the moving plate (10). At the same time, the bent parts at both ends of the moving block (12) and the guide grooves (15) are matched in size.
4. The tooling for group welding of large scale towers according to claim 1, characterized in that, The lower surface of the movable plate (10) is fixedly connected with multiple sets of upright plates (13) at equal intervals relative to the guide groove (15), and the multiple sets of upright plates (13) are all rectangular in structure. The pulleys fixedly connected to the lower surface of the upright plates (13) slide at the bottom of the mounting groove (8), and the dimensions of the upright plates (13) and the guide groove (15) are compatible.
5. The tooling for group welding of large scale towers according to claim 1, characterized in that, Both the fixed plate (2) and the movable plate (10) are square structures. Two sets of main support plates (3) are fixedly connected to the upper surface of the fixed plate (2), and two sets of auxiliary support plates (11) are fixedly connected to the upper surface of the movable plate (10). Both the main support plate (3) and the auxiliary support plate (11) are U-shaped structures. At the same time, two sets of matching through-beam sensors (5) are fixedly connected to the relative positions of the main support plate (3) and the auxiliary support plate (11).
6. The tooling for group welding of large scale towers according to claim 1, characterized in that, The inner corners of the main support plate (3) and the secondary support plate (11) are fixedly connected to reinforcing blocks (14), and the reinforcing blocks (14) are in the form of right-angled triangles. The rollers (4) that are movably connected to the bent parts at both ends of the main support plate (3) and the secondary support plate (11) are in the form of cylindrical structures.
7. The tooling for group welding of large scale towers according to claim 1, characterized in that, The guide plate (7) is in the shape of a Chinese character, the bent parts at both ends of the guide plate (7) are fixedly connected to the upper surface of the base (1), and a through groove is formed in the middle of the auxiliary support plate (11) corresponding to the position of the guide plate (7), and the size of the through groove and the guide plate (7) is matched.