一种PTC电加热器的铝管压合模具

By designing an aluminum tube pressing mold and using a mold steel base and manganese steel inserts, the problem of fixing the aluminum tube and corrugated sheet of the PTC electric heater was solved, achieving tight welding and efficient processing, reducing costs and improving thermal conductivity.

CN224508945UActive Publication Date: 2026-07-17DONGGUAN YINXIN HEAT EXCHANGE TECHNOLOGY CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
DONGGUAN YINXIN HEAT EXCHANGE TECHNOLOGY CO LTD
Filing Date
2025-08-08
Publication Date
2026-07-17

AI Technical Summary

Technical Problem

In the current PTC electric heater manufacturing process, the methods of fixing aluminum tubes and corrugated sheets have problems such as high cost, low thermal conductivity or low efficiency. In particular, the welding method affects the function of the PTC heating core, while the bonding method reduces thermal conductivity and is complicated to assemble.

Method used

Design a pressing mold for aluminum tubes of PTC electric heaters. The mold uses a base made of mold steel and insert teeth made of manganese steel. The insert teeth are designed with guide cone surfaces for insertion into the corrugated sheet grooves. The aluminum tube is pressed by a hydraulic press to achieve welding and fixing of the aluminum tube and the corrugated sheet, simplifying the processing procedure.

Benefits of technology

This method achieves tight fixing between the aluminum tube and the corrugated sheet, reduces production costs, improves thermal conductivity, simplifies the processing flow, avoids the influence of welding temperature on the PTC heating core, and improves processing efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

本实用新型提供一种PTC电加热器的铝管压合模具,用于对焊接了波纹片的铝管进行压合,包括底座和若干插齿;所述插齿竖直设置且左右均匀分布设置在底座上;所述插齿的前后两端的至少一端设有引导锥面;所述插齿用于插入至PTC电加热器的波纹片齿槽中并对铝管进行压合;使用本设计压合模具来压合铝管,使得铝管可以先焊接好波纹片,再进行PTC发热芯的安装,并且无需在铝管两侧预留出压合凸位,可以简化PTC电加热器的加工流程,并且大幅度降低了生产成本。
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