活塞自动化加工一体机

Abstract

本实用新型公开了活塞自动化加工一体机，包括机座上安装有伺服电机驱动的直线运动机构，直线运动机构的滑台上等距间隔的三个工位固定有待加工件支撑架，在三个工位停留加工处的滑台两侧边分别架设龙门架，在每一个龙门架上位于支撑架正上方分别设有上下驱动移位的工件抓取装置，每一龙门架上左右两侧设有能上下驱动移位且能边侧向中间左右驱动移位的机械臂，机械臂前端头上设有加工刀具，三个工位上的待加工件被同步不同工序进行加工，前工位加工后的工件依次被后工位支撑架承接，进行下一轮持续加工，直至加工完毕被取走。本实用新型仅需首次毛坯装夹，自动三工位承接加工，完成十几道工序，成品自动递出，大幅提高产品加工效率，无需有技能的技术工人参与，仅普工一人装料取料即可，而且产品精密高。

Claims

1. A piston automatic processing all-in-one machine, characterized in that: The machine includes a linear motion mechanism (2) driven by a servo motor mounted on a base (1). Three workstations with equal intervals on the slide of the linear motion mechanism are fixed with workpiece support frames (3). Gantry frames (4) are respectively erected on both sides of the slide where the three workstations stop processing. On each gantry frame, a workpiece gripping device that drives up and down is provided directly above the support frame. On the left and right sides of each gantry frame, there are robotic arms that can drive up and down and drive left and right from the side to the middle. The front end of the robotic arm is equipped with a processing tool. The workpieces to be processed on the three workstations are processed simultaneously by different processes. The workpieces processed at the front workstation are successively received by the support frame of the rear workstation for the next round of continuous processing until the processing is completed and they are taken away.

2. The piston automated processing cell of claim 1, wherein: The first processing station's gantry (4) is equipped with a linear module 1 (61) for vertical driving and displacement. A rotating shaft 1 (81) is fixedly installed on the slider of the linear module 1 (61). A gripping head 1 (51) is installed on the rotating shaft 1 (81). Linear modules 2 (62) for vertical driving and displacement are installed on the two side gantry frames respectively. Two linear modules 3 (63) for left and right driving and displacement from the sides to the center are installed on the slides of the two linear modules 2 (62) on the sides respectively. The two linear modules 3 on the left side are... (63) The slide is equipped with mechanical left arm 1 (71) and mechanical left arm 2 (72). The slides of the two linear modules 3 (63) on the right side are equipped with mechanical right arm 1 (73) and mechanical right arm 2 (74). The front end of mechanical left arm 1 (71) is equipped with a rough outer circle cutter (90). The front end of mechanical right arm 1 (73) is equipped with a stop cutter (91). The front ends of mechanical left arm 2 (72) and mechanical right arm 2 (74) are equipped with oil hole drill bits (92). The gantry (4) of the second processing station is equipped with a linear module four (64) that drives vertical movement. The slider of the linear module four (64) is equipped with a gripping head two (52). The two gantry frames on both sides are equipped with linear modules five (65) that drive vertical movement. The slides of the two linear modules five (65) on both sides are equipped with linear modules six (66) that drive horizontal movement from the side to the middle. The slide of the left linear module six (66) is equipped with a mechanical left arm three (75). The front end of the mechanical left arm three (75) is equipped with a car ring groove and a car top surface cutter (93). The slide of the right linear module six (66) is equipped with a mechanical right arm three (76). The front end of the mechanical right arm three (76) is equipped with a fine outer circle chamfering cutter (94). The support frame (3) on the second station is installed on the rotating shaft two (82). The gantry of the third processing station is equipped with a linear module seven (67) that drives vertical movement. The slider of the linear module seven is equipped with a gripping head three (53). On both sides of the linear motion mechanism, linear modules eight (68) that drive horizontal movement from the side to the center are installed. The two gantry frames are respectively installed on the slides of the linear modules eight (68). The two gantry frames are respectively equipped with linear modules nine (69) that drive vertical movement. The slide of the left linear module nine (69) is equipped with a mechanical left arm four (77). The front end of the mechanical left arm four (77) is equipped with a rough boring tool (95). The slide of the right linear module nine (69) is equipped with a mechanical right arm four (78) and a mechanical right arm five (79). The front end of the mechanical right arm four (78) is equipped with a retaining ring groove and an inner and outer chamfering cutter (96). The front end of the mechanical right arm five (79) is equipped with a fine boring cutter (97). The support frame (3) on the third station is installed on the rotating shaft three (83).

3. The piston automated processing cell of claim 2, wherein: The gantry frame of the third processing position includes two gantry vertical frames (41) and a linear module ten (60) extending outward on a slide table mounted on a linear motion mechanism. The linear module seven (67) is fixed on the slide table of the linear module ten (60).

4. The piston automated processing cell of claim 2, wherein: The gantry frame of the first processing station and the gantry frame of the second processing station are shared. The workpiece gripping device, linear module and robotic arm of the first processing station and the second processing station are respectively installed on the front and rear sides of the gantry frame.

5. The piston automated processing cell of claim 1, wherein: Air blowing pipes are installed next to the three workstations where processing takes place.

6. The piston automated processing cell of claim 3, wherein: The piston automated processing integrated machine is equipped with an outer cover. A loading door is opened on the cover at the rear end of the linear motion mechanism, a feeding door is opened on the cover at position seven of the linear module, and glass observation windows are opened on the other four sides of the cover.

7. The piston automated process integrator of claim 1, wherein: The linear motion mechanism and linear module are equipped with protective covers.

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