A spindle machining device with dust removal function

Abstract

This utility model discloses a spindle machining device with dust removal function, relating to the technical field of spindle machining devices. It includes a machining lathe, a dust cover, a dust collection component, and a purification component. The dust cover is mounted on the machining lathe via a lifting component to block dust that floats out during machining. The dust collection component is mounted on the machining lathe to absorb the dust blocked by the dust cover. The purification component is mounted on the side of the machining lathe to purify the absorbed dust. This utility model, through the above technical solution, solves the problem in the prior art where dust generated during spindle machining falls onto the machining table, and subsequent cleaning by workers can easily lead to lung damage from inhaled dust.

Description

Technical Field

[0001] This utility model relates to the technical field of spindle machining devices, and in particular to a spindle machining device with dust removal function. Background Technology

[0002] The spindle machining unit is the core component of various machining equipment. Its main function is to drive the cutting tool or spindle to move through high-precision rotation, so as to realize operations such as cutting, grinding and drilling, thereby meeting the needs of high-speed, precision and automation machining.

[0003] There are various methods for machining the spindle. When using dry cutting, since no cutting fluid is used, the spindle material is mostly steel. The high-speed cutting of the tool can cause the material to fracture directly without plastic deformation, thus easily generating debris. If the impact force of subsequent cutting increases, the debris will collide with the tool and further form powder. The generated powder will float near the machining table of the machining device. After machining, the powder will fall and cover the machining table. Therefore, the operator needs to clean the dust from the machining table surface regularly.

[0004] When workers clean the machining table of the processing equipment for a long time, the dust may contain oxides or other compound particles because the steel has undergone heat treatment. If the dust is inhaled into the lungs by the workers during cleaning, it will cause respiratory diseases over time. Therefore, we propose a spindle processing device with dust removal function. Utility Model Content

[0005] The purpose of this invention is to provide a spindle machining device with a dust removal function, which solves the problem that when machining a spindle, dust is generated and falls onto the machining table, and workers are prone to inhaling the dust and causing lung damage when cleaning it.

[0006] To achieve this objective, the present invention adopts the following technical solution: A spindle machining device with dust removal function includes a machining lathe, a dust cover, a dust collection component, and a purification component. The dust cover is mounted on the machining lathe via a lifting component to block dust that floats out during machining. The dust collection component is mounted on the machining lathe to adsorb the dust blocked by the dust cover. The purification component is mounted on the side of the machining lathe to purify the adsorbed dust.

[0007] As a preferred embodiment of the spindle machining device with dust removal function described in this utility model, in order to drive the dust cover to move up and down, the lifting assembly includes a support cover, a drive screw, a first motor, a sliding assembly, and a connecting assembly. The support cover is fixedly installed on the side of the machining lathe. The drive screw is rotatably installed inside the support cover, and a matching moving block is threaded on the drive screw. The moving block has a threaded groove inside. The first motor is installed on the support cover, and the output end of the first motor is coaxially connected to the drive screw. The sliding assembly is disposed on the side of the machining lathe, and the connecting assembly is disposed on the sliding assembly.

[0008] As a preferred embodiment of the spindle machining device with dust removal function described in this utility model, the sliding assembly includes a second support cover, a sliding rod, and a sliding block. The second support cover is fixedly installed on the side of the machining lathe, the sliding rod is fixedly installed inside the second support cover, and the sliding block is slidably installed on the sliding rod.

[0009] As a preferred embodiment of the spindle machining device with dust removal function described in this utility model, the connecting assembly includes a connecting rod and a connecting frame. The connecting rod is fixedly installed on the side of the moving block and the sliding block. One end of the connecting frame is fixedly installed on the side of the connecting rod, and the other end of the connecting frame is fixedly installed on the top of the dust cover.

[0010] As a preferred embodiment of the spindle machining device with dust removal function described in this utility model, in order to adsorb dust inside the dust cover, the dust collection component includes a vacuum cleaner, a dust collection box, a suction pipe, a connecting pipe, and a dust collection hopper. The vacuum cleaner is installed on the top of the machining lathe, the dust collection box is installed on the top of the machining lathe through a shockproof box, and the suction port of the vacuum cleaner is connected to and installed on the side of the dust collection box. The suction pipe is connected to and installed on the side of the dust collection box, and the other end of the suction pipe is connected to and installed on the connecting pipe. A plurality of dust collection hoppers are provided, and a plurality of dust collection hoppers are connected to and installed on the side of the dust cover, and the other end of the dust collection hoppers is connected to and installed on the side of the connecting pipe.

[0011] As a preferred embodiment of the spindle machining device with dust removal function described in this utility model, in order to purify the dust in the dust storage box, the purification component includes a water storage tank, a water pump, a water suction pipe, a water outlet pipe, a water passage pipe, and spray buckets. The water storage tank is installed on the side of the machining lathe, the water pump is installed on the side of the machining lathe, the water suction pipe is connected between the water pump and the water storage tank, the water outlet pipe is connected to the outlet of the water pump, the water passage pipe is connected to the other end of the water outlet pipe, and a plurality of spray buckets are provided, the plurality of spray buckets are connected to the top of the water storage tank, and the other end of the spray bucket is connected to the bottom of the water passage pipe.

[0012] As a preferred embodiment of the spindle machining device with dust removal function described in this utility model, in order to enable the dust cover to slide up and down on the machining lathe, the machining lathe has grooves on both sides, and sliders are installed on both sides of the dust cover, with the two sliders respectively slidably installed in the two grooves.

[0013] As a preferred embodiment of the spindle machining device with dust removal function described in this utility model, in order to prevent the dust storage box from shaking when adsorbing dust in the dust cover, the shockproof box is fixedly installed on the top of the machining lathe, and the dust storage box is adapted to the inner side wall of the shockproof box.

[0014] As a preferred embodiment of the spindle machining device with dust removal function described in this utility model, in order for the dust suction pipe to move smoothly and synchronously up and down when the dust cover moves up and down, the material of the dust suction pipe is set as a flexible hose.

[0015] As a preferred embodiment of the spindle machining device with dust removal function described in this utility model, in order to enable the dust collection box to be moved, handles are fixedly installed on both sides of the dust collection box.

[0016] Compared with the prior art, the present invention has the following beneficial effects: 1. In this utility model, when machining the spindle, the dust cover can be moved down by the lifting component to prevent dust from the machining table, thereby blocking the generated dust, and the dust can be absorbed by the dust suction component.

[0017] 2. In this utility model, after the dust is adsorbed, the dust in the dust storage box can be purified again by spraying water through the purification component, which facilitates subsequent dust treatment and cleaning.

[0018] In summary, through the cooperation of the dust cover, dust collection component, and purification component, this device can remove and purify the dust generated during spindle processing in the first instance, thereby preventing most of the dust from falling onto the processing table and causing subsequent workers to inhale the dust into their lungs when cleaning. Attached Figure Description

[0019] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0020] The structures, proportions, sizes, etc., shown in the accompanying drawings of this specification are only for the purpose of assisting those skilled in the art in understanding and reading the content disclosed in the specification, and are not intended to limit the implementation conditions of this utility model. Therefore, they have no substantial technical significance. Any modifications to the structure, changes in the proportions, or adjustments to the size, without affecting the effects and purposes that this utility model can produce, should still fall within the scope of the technical content disclosed in this utility model.

[0021] Figure 1 This is a schematic diagram of the overall structure of a spindle machining device with dust removal function.

[0022] Figure 2 This is a schematic diagram of the structure of a spindle machining device with dust removal function, consisting of a dust cover, a slider, and a lifting assembly.

[0023] Figure 3 This is a schematic diagram of the dust collection component and shockproof box of a spindle machining device with dust removal function.

[0024] Figure 4 This is a schematic diagram of the purification component of a spindle machining device with dust removal function. Figure 5 A schematic diagram of a machining lathe with a spindle machining device having a dust removal function; Figure 6 This is a partial sectional view of a dust collection box in a spindle machining device with dust removal function.

[0025] Illustrations: 1. Machining lathe; 2. Dust cover; 3. Support cover one; 4. Drive screw; 5. First motor; 6. Support cover two; 7. Sliding rod; 8. Sliding block; 9. Connecting rod; 10. Connecting frame; 11. Vacuum cleaner; 12. Dust collection box; 13. Suction pipe; 14. Connecting pipe; 15. Suction bucket; 16. Water tank; 17. Water pump; 18. Suction pipe; 19. Water outlet pipe; 20. Water passage pipe; 21. Spray bucket; 22. Slider; 23. Shockproof box; 24. Handle; 25. Moving block; 26. Bracket. Detailed Implementation

[0026] To make the utility model's objectives, features, and advantages more apparent and understandable, the technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the embodiments described below are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present utility model.

[0027] In the description of this utility model, it should be understood that the terms "upper," "lower," "top," "bottom," "inner," and "outer," etc., indicating the orientation or positional relationship are based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. It should be noted that when a component is considered to be "connected" to another component, it can be directly connected to the other component or there may be a component centrally located at the same time.

[0028] The technical solution of this utility model will be further described below with reference to the accompanying drawings and specific embodiments.

[0029] like Figures 1-6 As shown, this utility model embodiment provides a spindle machining device with dust removal function, including a machining lathe 1, a dust cover 2, a dust collection component, and a purification component. The dust cover 2 is mounted on the machining lathe 1 via a lifting component to block dust that floats out during machining. The dust collection component is mounted on the machining lathe 1 to adsorb the dust blocked by the dust cover 2. The purification component is mounted on the side of the machining lathe 1 to purify the adsorbed dust.

[0030] like Figure 2As shown, when machining the spindle, the dust cover 2 is first moved down by the lifting assembly to seal and prevent dust from the machining area of ​​the lathe 1. The lifting assembly includes a support cover 3, a drive screw 4, a first motor 5, a sliding assembly, and a connecting assembly. The support cover 3 is fixedly installed on the side of the lathe 1. The drive screw 4 is rotatably installed inside the support cover 3, and a matching moving block 25 is threaded on the drive screw 4. The moving block 25 has a threaded groove inside. The first motor 5 is installed on the support cover 3, and the output end of the first motor 5 is connected to the drive screw. 4. Coaxial connection: The sliding assembly is located on the side of the machining lathe 1, and the connecting assembly is located on the sliding assembly. The sliding assembly includes a second support cover 6, a sliding rod 7, and a sliding block 8. The second support cover 6 is fixedly installed on the side of the machining lathe 1, the sliding rod 7 is fixedly installed inside the second support cover 6, and the sliding block 8 is slidably installed on the sliding rod 7. The connecting assembly includes a connecting rod 9 and a connecting frame 10. The connecting rod 9 is fixedly installed on the side of the moving block 25 and the sliding block 8. One end of the connecting frame 10 is fixedly installed on the side of the connecting rod 9, and the other end of the connecting frame 10 is fixedly installed on the top of the dust cover 2.

[0031] Specifically, the first motor 5 is started, and the output end of the first motor 5 drives the drive screw 4 to rotate inside the support cover 3, thereby causing the moving block 25 to move up and down on the drive screw 4. Under the connection of the connecting rod 9, the sliding block 8 moves synchronously on the sliding rod 7, thereby causing the connecting frame 10 to move the dust cover 2 up and down to seal the processing area and block the dust generated during processing. Furthermore, both sides of the processing lathe 1 are provided with sliding grooves, and both sides of the dust cover 2 are equipped with sliders 22. The two sliders 22 are slidably installed in the two sliding grooves, thereby ensuring that the dust cover 2 can move up and down smoothly on the processing lathe 1.

[0032] like Figure 3 As shown, when machining the spindle, the dust generated during machining can be adsorbed by a dust collection assembly that can adsorb the dust inside the dust cover 2. The dust collection assembly includes a vacuum cleaner 11, a dust collection box 12, a suction pipe 13, a connecting pipe 14, and a dust collection hopper 15. The vacuum cleaner 11 is installed on the top of the machining lathe 1. The dust collection box 12 is installed on the top of the machining lathe 1 via a shockproof box 23. The suction port of the vacuum cleaner 11 is connected to the side of the dust collection box 12. The suction pipe 13 is connected to the side of the dust collection box 12. The other end of the suction pipe 13 is connected to the connecting pipe 14. Several dust collection hoppers 15 are provided. Several dust collection hoppers 15 are connected to the side of the dust cover 2, and the other end of the dust collection hoppers 15 is connected to the side of the connecting pipe 14.

[0033] Specifically, when the vacuum cleaner 11 is started, the suction power generated by the vacuum cleaner 11 first passes through the suction pipe 13 and the connecting pipe 14, and then enters the dust collection box 15, adsorbing the dust blocked inside the dust cover and transferring it into the dust collection box 12. It should be added that, as Figure 6 As shown, a filter plate is installed inside the dust collection box 12, and the filter plate is located on the side of the through-hole of the three spray buckets 21. The spray buckets 21 spray water, thereby forming a "water curtain" on the side of the filter plate, which blocks the dust into the dust collection box 12. The purified air passes through the filter plate and the vacuum cleaner 11 and is dispersed into the external environment, thus keeping the dust in the dust collection box 12 and drawing the purified air into the vacuum cleaner 11. The shockproof box 23 is fixedly installed on the top of the machining lathe 1, and the inner side wall of the dust collection box 12 is adapted to the inner side wall of the shockproof box 23. Handles 24 are fixedly installed on both sides, allowing the dust collection box 12 to be moved by holding the handles 24 when emptying the dust. During vacuuming, the dust collection box 23 can fix the dust collection box 12 to prevent it from shaking back and forth due to the vibration of the vacuum cleaner 11. The suction pipe 13 is made of flexible hose, which ensures that the suction pipe 13 can move synchronously without being blocked when the dust cover 2 moves up and down. A bracket 26 is fixedly installed on the machining lathe 1, allowing the suction pipe 13 to be placed on the bracket 26 during vacuuming.

[0034] like Figure 4 As shown, when dust is adsorbed into the dust storage box 12, the dust in the dust storage box 12 can be purified by spraying water through the purification component. The purification component includes a water storage tank 16, a water pump 17, a water suction pipe 18, a water outlet pipe 19, a water passage pipe 20, and a spraying bucket 21. The water storage tank 16 is installed on the side of the machining lathe 1, the water pump 17 is installed on the side of the machining lathe 1, the water suction pipe 18 is connected between the water pump 17 and the water storage tank 16, the water outlet pipe 19 is connected to the water outlet of the water pump 17, the water passage pipe 20 is connected to the other end of the water outlet pipe 19, and a plurality of spraying buckets 21 are provided. The plurality of spraying buckets 21 are connected to the top of the water storage tank 16, and the other end of the spraying buckets 21 is connected to the bottom of the water passage pipe 20.

[0035] Specifically, the water pump 17 is started, and the water pump 17 sprays the water source in the water storage tank 16 into the dust storage box 12 through the water suction pipe 18, water outlet pipe 19 and water passage pipe 20 and through the spray bucket 21, thereby spraying water into the dust storage box 12 to purify the dust, thus facilitating subsequent dumping and cleaning.

[0036] Working principle: When machining the spindle, the spindle is first placed on the machining table of the machining lathe 1. After placement, the first motor 5 is started. The output end of the first motor 5 drives the drive screw 4 to rotate inside the support cover 3, thereby causing the moving block 25 to move up and down on the drive screw 4. Under the connection of the connecting rod 9, the slider 22 moves synchronously on the sliding rod 7, thereby causing the connecting frame 10 to move the dust cover 2 downward to seal the machining area and block the dust generated during machining.

[0037] After the dust blockage is completed, start the vacuum cleaner 11. The vacuum cleaner 11 will suck the dust into and out of the dust collection box 12 through the dust suction bucket 15, the suction pipe 13 and the connecting pipe 14. At the same time, start the water pump 17. The water pump 17 will spray the water source in the water storage tank 16 into the dust collection box 12 through the water suction pipe 18, the water outlet pipe 19 and the water passage pipe 20 and through the spray bucket 21, thereby spraying water into the dust collection box 12 to purify the dust, which will facilitate subsequent dumping and cleaning.

[0038] like Figure 5 As shown, during processing, the machining lathe 1 can drive the cutting tool on the machining lathe 1 to move and rotate through the CNC operating system, thereby processing and cutting the spindle fixed on the machining table of the machining lathe 1. The machining lathe 1 is placed in the factory building, which has a generator or power generation room. The first motor 5 and the output terminal of the low-voltage distribution cabinet can be connected through the cable to supply power to the first motor 5. The circuit breaker controls the on and off. It should also be noted that part of the side of the dust cover 2 is made of transparent material, which allows observation of the internal situation during dust protection and processing. It should also be noted that the spray bucket 21 is connected to the cover of the water storage tank 16 through a flange.

[0039] The above-described embodiments are only used to illustrate the technical solutions of this utility model, and are not intended to limit it. Although this utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features. Such modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of this utility model.

Claims

1. A spindle machining device with dust removal function, comprising a machining lathe (1), characterized in that: Also includes: Dust cover (2), the dust cover (2) is set on the machining lathe (1) by a lifting assembly, and is used to block the dust that floats out during processing; A dust collection assembly is provided on the machining lathe (1) for adsorbing dust blocked by the dust cover (2); A purification component is disposed on the side of the machining lathe (1) for purifying adsorbed dust.

2. The spindle processing device with dust removal function according to claim 1, characterized in that: The lifting assembly includes: Support cover one (3), the support cover one (3) is fixedly installed on the side of the machining lathe (1); A drive screw (4) is rotatably mounted inside the support cover (3), and a matching moving block (25) is threadedly mounted on the drive screw (4), and the moving block (25) has a threaded groove inside; The first motor (5) is mounted on the support cover (3), and the output end of the first motor (5) is coaxially connected to the drive screw (4); A sliding assembly is disposed on the side of the machining lathe (1); A connecting component is disposed on the sliding component.

3. The spindle processing device with dust removal function according to claim 2, characterized in that: The sliding component includes: Support cover two (6), the support cover two (6) is fixedly installed on the side of the machining lathe (1); Sliding rod (7), the sliding rod (7) is fixedly installed inside the support cover (6); Sliding block (8), which is slidably mounted on the sliding rod (7).

4. The spindle processing device with dust removal function according to claim 3, characterized in that: The connection component includes: A connecting rod (9) is fixedly installed on the side of the moving block (25) and the sliding block (8); A connecting frame (10) is provided, one end of which is fixedly installed on the side of the connecting rod (9), and the other end of which is fixedly installed on the top of the dust cover (2).

5. The spindle processing device with dust removal function according to claim 4, characterized in that: The dust collection assembly includes: A vacuum cleaner (11) is mounted on top of the machining lathe (1); A dust collection box (12) is installed on the top of the machining lathe (1) via a shockproof box (23), and the suction port of the vacuum cleaner (11) is connected to and installed on the side of the dust collection box (12). A suction pipe (13) is connected to and installed on the side of the dust collection box (12); The other end of the suction pipe (13) is connected to the connecting pipe (14); A vacuum hopper (15) is provided in a plurality of them. The plurality of vacuum hoppers (15) are connected and installed on the side of the dust cover (2), and the other end of the vacuum hopper (15) is connected and installed on the side of the connecting pipe (14).

6. The spindle processing apparatus having a dust removing function according to claim 5, characterized by: The purification component includes: A water storage tank (16) is installed on the side of the machining lathe (1); A water pump (17) is installed on the side of the machining lathe (1); A suction pipe (18) is installed between the suction pump (17) and the water storage tank (16); Water outlet pipe (19), the water outlet pipe (19) is connected to the water outlet of the water pump (17); A water pipe (20) is connected to the other end of the water outlet pipe (19); Spraying buckets (21), a plurality of spraying buckets (21) are provided, a plurality of spraying buckets (21) are connected and installed at the top of the water storage tank (16), and the other end of the spraying buckets (21) is connected and installed at the bottom of the water pipe (20).

7. The spindle processing device with dust removal function according to claim 1, characterized in that: The machining lathe (1) has sliding grooves on both sides, and the dust cover (2) has sliders (22) installed on both sides. The two sliders (22) are slidably installed in the two sliding grooves respectively.

8. The spindle processing device with dust removal function according to claim 5, characterized in that: The shockproof box (23) is fixedly installed on the top of the machining lathe (1), and the dust collection box (12) is adapted to the inner wall of the shockproof box (23).

9. The spindle processing apparatus having a dust removing function according to claim 5, characterized by: The suction pipe (13) is made of a flexible hose.

10. The spindle processing apparatus having a dust removing function according to claim 5, characterized by: Handles (24) are fixedly installed on both sides of the dust collection box (12).

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