产品零件通用装配台
By using sensors and 2D vision cameras on a universal assembly table for product parts, the problem of inaccurate part assembly is solved, and assembly efficiency and accuracy are improved.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Filing Date
- 2025-07-31
- Publication Date
- 2026-07-17
AI Technical Summary
In the current product assembly process, inaccurate assembly of parts and the need for rework lead to increased quality inspection time and make it impossible to monitor the number of parts and missing parts in real time.
Design a universal assembly table for product parts, using sensors to monitor the number of times parts are picked up and 2D vision cameras for real-time detection, combined with a conveyor line and top-loading assembly to ensure accurate installation of parts.
It enables real-time monitoring and feedback of parts assembly, reducing rework and improving assembly accuracy and efficiency.
Smart Images
Figure CN224509568U_ABST
Abstract
Claims
1. A universal assembly table for product parts, characterized in that: include: Shelf (1), the shelf (1) is provided with at least two layers of parts storage areas (2), each layer of the parts storage areas (2) is provided with multiple parts storage areas (2), and a partition (20) is provided between each two adjacent parts storage areas (2), the parts storage areas (2) are arranged along the depth direction of the shelf (1); Parts box (3), at least one parts box (3) is placed in each of the parts storage areas (2), the parts in the multiple parts boxes (3) in each of the parts storage areas (2) are the same, and the parts in two adjacent parts storage areas (2) are different; Sensor (4) is installed at the exit of the shelf (1) corresponding to each of the parts storage areas (2) to sense the number of times the operator grabs the parts; The conveyor line (5) includes a pair of drive belts (6) driven by a motor for conveying assembly fixtures (7). A top-loading assembly is provided below the assembly station of the conveyor line (5) to lift the assembly fixtures (7) on the pair of drive belts (6) to a height above the drive belts (6). A 2D vision camera is mounted on the top of the shelf (1) and above the assembly station.
2. The universal assembly table for product parts according to claim 1, characterized in that: The bottom surface of each layer of the parts storage area (2) is a slope, tilted towards one side of the conveyor line (5), and a first baffle (8) is provided on one side of the lower shelf (1).
3. The universal assembly platform for product parts of claim 2, wherein: The bottom of the shelf is provided with a packaging box recycling area (9). The bottom surface of the packaging box recycling area (9) is a slope, tilted to the side away from the conveyor line (5). A second baffle (10) is provided on the lower side of the packaging box recycling area (9).
4. The universal assembly platform for product parts of claim 3, wherein: The bottom surface of the parts storage area (2) and the bottom surface of the packaging box recycling area (9) are both composed of several sets of flow strips (11).
5. The universal assembly table for product parts according to claim 1, characterized in that: The bottom surface of the top part storage area (2) has a top inclined surface (12). The bottom surface of the remaining parts storage area (2) has two downward inclined surfaces (13). The inclination angle of the downward inclined surface (13) away from the conveyor line (5) is smaller than that of the downward inclined surface (13) close to the conveyor line (5), and the inclination angle of the downward inclined surface (13) away from the conveyor line (5) is greater than that of the top inclined surface (12).
6. The universal assembly platform for product parts of claim 1, wherein: The top material assembly includes: Lifting cylinder (14), the lifting cylinder (14) is fixedly installed on the conveyor frame of the conveyor line (5), and the telescopic shaft of the lifting cylinder (14) is set upward; The lifting plate (15) is fixedly installed at the end of the telescopic shaft of the lifting cylinder (14), located between a pair of transmission belts (6) and lower than the transmission belts (6). The lifting plate (15) is driven by the lifting cylinder (14) to be higher than the transmission belts (6). The blocking cylinder (16) has its telescopic shaft facing upwards and its end fixed with a blocking plate (17). The blocking cylinder (16) drives the blocking plate (17) to rise and fall, switching back and forth between being higher or lower than the transmission belt (6).
7. The universal assembly platform for product parts of claim 6, wherein: The upper end face of the lifting plate (15) is provided with multiple lifting rods (18).
8. The universal assembly platform for product parts of claim 1, wherein: The assembly fixture (7) has a handle (19) on its upper end face.
9. The universal assembly platform for product parts of claim 6, wherein: The 2D vision camera and sensor (4) are respectively connected to the input end of the controller, and the output end of the controller is respectively connected to the blocking cylinder (16) and the display (21). The display (21) is fixedly installed on the shelf (1).