一种复合材料安全鞋头的切料装置
By designing a cutting device for composite material safety shoe toes, and utilizing clamping, longitudinal movement, lateral movement, and spray cooling mechanisms, the problems of insufficient cutting precision, slow speed, and material waste in composite material shoe toe cutting were solved, achieving efficient and safe cutting results.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- HEBEI LINGQIANG METAL PROD CO LTD
- Filing Date
- 2025-07-15
- Publication Date
- 2026-07-17
AI Technical Summary
Existing technologies for cutting composite material shoe toes suffer from insufficient precision, slow speed, significant material waste, and high safety risks. Furthermore, existing automated equipment is costly and unsuitable for small-scale production.
A composite material safety shoe toe cutting device was designed, including a clamping mechanism, a longitudinal movement mechanism, a transverse movement mechanism, a cutting mechanism, a spray cooling mechanism, and a PLC controller. It uses a contour mold and alternating toothed saw blades for precise cutting, and improves cutting efficiency and quality through spray cooling and water resource recycling.
It achieves high-precision, high-speed cutting of composite material shoe toes, reducing material waste and safety risks, while also lowering equipment costs, making it suitable for small-scale production.
Smart Images
Figure CN224509823U_ABST
Abstract
Claims
1. A cutting device for composite safety toe, characterized in that: The system includes a workbench (1), on which a contour mold (3) for supporting the composite material is provided. On the left and right sides of the contour mold, clamping mechanisms for holding the composite material are provided respectively. On the left and right sides of the workbench (1), support frames (11) are provided vertically. A moving crossbeam (12) is provided between the two support frames through a longitudinal movement mechanism. A transverse block (18) is provided at the lower end of the moving crossbeam (12) through a transverse movement mechanism. A lifting plate (20) is provided at the bottom of the transverse block (18) through a vertical cylinder (19). A cutting mechanism for cutting the composite material on the contour mold is provided below the lifting plate (20). A spray cooling mechanism for cooling down during cutting is provided on the lifting plate (20). A PLC controller (27) for controlling the cutting of the composite material is provided on the outside of the support frame (11). The output end of the PLC controller is connected to the input end of the clamping mechanism, the longitudinal movement mechanism, the transverse movement mechanism, the vertical cylinder, the cutting mechanism and the spray cooling mechanism respectively.
2. The cutting device of a composite material toe cap of safety shoes according to claim 1, characterized in that: The clamping mechanism includes a clamping cylinder (9) set on the workbench (1). The end of the telescopic rod inside the clamping cylinder (9) is provided with a clamping block (10) for clamping the composite material. The input end of the clamping cylinder is connected to the output end of the PLC controller.
3. The cutting device of a composite material toe cap of safety shoes according to claim 1, characterized in that: The longitudinal movement mechanism includes two lead screws (15) respectively arranged longitudinally in the support frame (11). The two ends of the moving beam are sleeved on the lead screws. The end of the support frame (11) is provided with a longitudinal movement motor (13) for driving the lead screws to rotate. The input end of the longitudinal movement motor is connected to the output end of the PLC controller.
4. The cutting device of a composite material toe cap of claim 1, wherein: The transverse mechanism includes two mounting plates (14) vertically arranged below the moving crossbeam (12). A lead screw (15) and a guide rod (16) are arranged parallel between the two mounting plates (14). A transverse block (18) is sleeved on the lead screw and the guide rod. A transverse motor (17) for driving the lead screw to rotate is provided on the side end of the mounting plate (14). The input end of the transverse motor is connected to the output end of the PLC controller.
5. The cutting device of a composite material toe cap of a safety shoe according to claim 1, characterized in that: The cutting mechanism includes a rotating disk (21) located below the lifting plate (20). The lifting plate is equipped with a rotating motor (22) for driving the rotating disk to rotate. A saw blade (24) for cutting composite materials is installed below the rotating disk (21) via a saw blade mounting plate (23). A cutting motor (25) is installed on the saw blade mounting plate. The input terminals of the rotating motor and the cutting motor are respectively connected to the input terminals of the PLC controller.
6. The cutting device of a composite material toe cap of claim 5, wherein: The saw blade (24) is an alternating tooth saw blade.
7. The cutting device of a composite material toe cap of a safety shoe according to claim 1, characterized in that: The spray cooling mechanism includes a water spray pipe (26) installed on the lifting plate (20) for spraying water to cool the cut composite material, and the water spray pipe is connected to a water source through a water pipe (8).
8. The cutting device of a composite material toe cap of claim 7, wherein: The workbench (1) has a groove (2) and a mold (3) is bolted into the groove (2). The groove (2) has several drainage holes (4). A water collection tank (5) for collecting spray water is provided below the drainage holes in the workbench (1). A water pipe (8) is connected to the bottom of the water collection tank (5). A filter (6) for filtering impurities in the water collection tank is provided at the connection between the water pipe and the water collection tank. A miniature water pump (7) for pumping water from the water collection tank into the spray pipe is provided on the water pipe. The input end of the miniature water pump is connected to the output end of the PLC controller.