一种耐冲击复合耐磨板切割装置

By designing an impact-resistant composite wear-resistant plate cutting device, pre-grooving eliminates stress concentration, and real-time cooling and monitoring of the cutting status solves the problems of cracks, tool wear, and precision in the wear-resistant plate cutting process, achieving efficient and safe cutting results.

CN224509834UActive Publication Date: 2026-07-17ANHUI JIAYING MASCH CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
ANHUI JIAYING MASCH CO LTD
Filing Date
2025-07-30
Publication Date
2026-07-17

AI Technical Summary

Technical Problem

Impact-resistant composite wear-resistant plates are prone to cracking or warping due to stress concentration during the cutting process, resulting in poor cutting quality, high tool wear, and insufficient processing accuracy and safety due to the lack of real-time detection function.

Method used

An impact-resistant composite wear-resistant plate cutting device was designed, which includes a conveying mechanism, a grooving mechanism and a cutting mechanism. By pre-grooving to eliminate stress concentration, real-time cooling and detection of the cutting status, the cutting quality and safety are ensured.

Benefits of technology

It effectively eliminates stress concentration, improves the flatness and accuracy of the cutting surface, extends tool life, enables automated detection and safety control, and avoids cutting errors and accidents.

✦ Generated by Eureka AI based on patent content.

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Abstract

本实用新型涉及一种耐冲击复合耐磨板切割装置,包括连接板,连接板的上端左右对称电动滑块,连接板的上端中部安装有输送机构,连接板的下端前侧安装有可升降的连接座,输送机构与连接座相连通,连接座的内部安装有切槽机构,连接板的下端后侧安装有可升降的切割机构。本实用新型可以解决高硬度耐磨层与韧性基板的复合结构在切割时容易因应力集中而产生裂纹或翘曲,影响切割质量,甚至导致板材报废。耐磨板的高硬度特性对切割刀具的损耗极大,传统切割方式缺乏有效的冷却机制,导致刀具频繁更换,增加生产成本。现有切割设备缺乏实时检测功能,刀具在高速切割过程中可能出现倾斜或偏移,导致切割路径偏差,影响加工精度等问题。
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Claims

1. An impact-resistant composite wear plate cutting device, characterized by, It includes a connecting plate, with symmetrical electric sliders on the upper end of the connecting plate, a conveying mechanism installed in the middle of the upper end of the connecting plate, and a liftable connecting seat installed on the front side of the lower end of the connecting plate. The conveying mechanism is connected to the connecting seat, and a grooving mechanism is installed inside the connecting seat. The conveying mechanism delivers coolant to the connecting seat to cool the grooving mechanism. A liftable cutting mechanism is installed on the rear side of the lower end of the connecting plate.

2. A cutting device for impact resistant composite wear plate according to claim 1, characterized in that: The conveying mechanism includes a storage frame, which is installed at the upper middle part of the connecting plate, and a conveying pump is installed between the storage frame and the conveying pipe.

3. A cutting device for impact resistant composite wear plate according to claim 1, characterized in that: The connecting seat includes an inner seat, and a lifting cylinder is connected between the inner seat and the connecting plate. A spraying chamber is opened in the middle of the upper end of the inner seat. Switch components for controlling the opening and closing of the spraying chamber are symmetrically arranged on the left and right sides of the upper end of the inner seat. A cooling grinding head is connected to the lower end of the spraying chamber.

4. A cutting device for impact resistant composite wear plate according to claim 3, wherein: The switch assembly includes a partition, and the upper end of the built-in base is symmetrically provided with sliding grooves. The partition is slidably disposed in the sliding groove to block the middle position of the spray chamber. An extrusion block is installed on the outer end of the partition. The extrusion block and the outer end of the sliding groove are elastically connected. The extrusion member, which is used to cooperate with the lower end of the extrusion block for extrusion, is slidably disposed at the lower end of the sliding groove.

5. A cutting device for impact resistant composite wear plate according to claim 4, wherein: The extrusion component consists of a rod and a drag-reducing roller, with a rollable drag-reducing roller provided at the upper end of the rod.

6. A cutting device for impact resistant composite wear plate according to claim 3, wherein: The cooling grinding head has an internal fluid delivery chamber, the upper end of which is connected to the spray chamber. The lower end of the cooling grinding head has a concave triangular groove, and a grinding layer is installed on the surface of the triangular groove. The end of the fluid delivery chamber near the grinding layer has a spray hole, which is connected to the through hole of the grinding layer.

7. A cutting device for impact resistant composite wear plate according to claim 1, characterized in that: The grooving mechanism includes an internal frame that is slidably disposed in an internal seat and is elastically connected to the internal seat. Detection components are symmetrically slidably disposed at the left and right ends of the internal frame. An electric rotating shaft is installed at the lower end of the internal frame, and a grooving saw blade is mounted on the electric rotating shaft.

8. A cutting device for impact resistant composite wear plate according to claim 7, wherein: The detection component includes an insulating shell, which is fixedly installed on one side of the built-in frame. The power supply, detection lamp, and trigger are electrically connected inside the insulating shell, and an extrusion layer is provided on the outer end face of the insulating shell.

9. A cutting device for impact resistant composite wear plate according to claim 8, characterized in that: The triggering element includes a conductive element, which is installed inside the insulating shell via an insulating rod. The conductive rod located between the conductive elements is installed on an insulating slide rod, which is elastically slidably disposed on the side wall of the insulating shell. A rollable drag-reducing bead is installed at the inner end of the insulating slide rod.

10. A cutting device for impact resistant composite wear plate according to claim 1, characterized in that: The cutting mechanism includes a lifting frame, a connecting cylinder connecting the lifting frame and the connecting plate, a cutting machine installed in the middle of the lifting frame, and a retractable dust cover fitted over the outside of the lifting frame. Rolling balls are evenly arranged at the lower end of the dust cover.