一种装配式混凝土预制SW柱的UHPC模壳成型模具

By adopting a mold shell made of UHPC material and a precise alignment structure, combined with a vibration motor and casting design, the problems of traditional molds being heavy, difficult to disassemble, and low in precision have been solved, resulting in a lightweight, high-precision UHPC mold that meets the high-performance requirements of UHPC material.

CN224509980UActive Publication Date: 2026-07-17QIDONGHAI ZHONGGANG BUILDING MATERIALS CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
QIDONGHAI ZHONGGANG BUILDING MATERIALS CO LTD
Filing Date
2025-07-29
Publication Date
2026-07-17

AI Technical Summary

Technical Problem

Traditional precast concrete molds are heavy, difficult to dismantle, and have low precision, making it difficult to meet the high-performance requirements of ultra-high performance concrete (UHPC) materials.

Method used

The lower and upper mold shells are made of UHPC material, combined with columns, mounting plates and threaded structures to ensure precise mold alignment. Air bubbles are eliminated by a vibration motor, and pouring ports and vents are designed to control the pouring process. Reinforcing plates and counterweights are used to improve stability.

Benefits of technology

It improves the strength and durability of the mold, reduces its weight, facilitates mold disassembly, ensures mold precision and finished product quality, reduces the labor intensity of workers, and improves work efficiency.

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Abstract

本申请涉及混凝土技术领域,且公开了一种装配式混凝土预制SW柱的UHPC模壳成型模具,包括支架,所述支架的上表面固定连接有四个立柱,所述支架的上表面设有下模壳,所述下模壳的外表面固定连接有四个第一安装板。该装配式混凝土预制SW柱的UHPC模壳成型模具,通过设置UHPC材质的下模壳和上模壳,提高模具的强度和耐久性,并减轻模具的质量,满足UHPC材料的高性能要求,便于下模壳和上模壳取放和拆模,减轻工人的作业负担,提高作业效率,通过设置立柱,并在第一安装板和第二安装板的作用下分别对下模壳和上模壳进行导向,促使上模壳与下模壳精准对齐,确保模具的精度,通过设置振动电机,能够在UHPC浆料浇筑时产生振动,消除UHPC浆料内部气泡,保障成品质量。
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Claims

1. A UHPC formwork forming mould for fabricated concrete precast SW column, comprising a support (1), characterized in that: The upper surface of the bracket (1) is fixedly connected with four columns (2). The upper surface of the bracket (1) is provided with a lower mold shell (3). The outer surface of the lower mold shell (3) is fixedly connected with four first mounting plates (4). The first mounting plates (4) are respectively slidably sleeved with the outer circumferential surface of the column (2) through the mounting holes opened inside. The upper mold shell (5) is provided above the lower mold shell (3). The lower mold shell (3) and the upper mold shell (5) are both made of UHPC material. The outer surface of the upper mold shell (5) is fixedly connected with four second mounting plates (6). The second mounting plates (6) are respectively slidably sleeved with the outer circumferential surface of the column (2) through the mounting holes opened inside. The outer circumferential surface of each column (2) is threaded with two positioning rings (7) through the threaded structure opened on its outer circumferential surface. The inner top wall of the bracket (1) is fixedly connected with a frame (8). The frame (8) is provided with a vibration motor (9).

2. The forming mold for the UHPC formwork of the fabricated concrete precast SW column according to claim 1, characterized in that: Each of the columns (2) has a nut (10) threadedly connected to its outer circumference via a threaded structure. The bottom surface of the nut (10) is in contact with the upper surface of the first mounting plate (4).

3. The forming mold for the UHPC formwork of the fabricated concrete precast SW column according to claim 1, characterized in that: The top of the upper mold shell (5) is provided with a pouring port (11) and a venting hole (12).

4. The forming mold for the UHPC formwork of the fabricated concrete precast SW column according to claim 3, characterized in that: The upper surface of the upper mold shell (5) is fixedly connected to a casting frame (13), and the bottom of the casting frame (13) is provided with a discharge port (14), which corresponds to the position of the casting port (11).

5. The forming mold for a UHPC formwork of a fabricated concrete precast SW column according to claim 1, characterized in that: Both sides of the lower mold shell (3) and the upper mold shell (5) are fixedly connected with handles (15), and each handle (15) is covered with a soft sleeve on its outer circumference.

6. The forming mold for a UHPC formwork of a fabricated concrete precast SW column according to claim 1, characterized in that: The bracket (1) is internally fixedly connected with equidistantly arranged reinforcing plates (16), which are symmetrically arranged on the inner sidewall of the bracket (1).

7. The forming mold for a UHPC formwork of a fabricated concrete precast SW column according to claim 1, characterized in that: The inner bottom wall of the bracket (1) is fixedly connected with four counterweights (17), which are symmetrically arranged at both ends of the inner bottom wall of the bracket (1).

8. The forming mold for a UHPC formwork of a fabricated concrete precast SW column according to claim 1, characterized in that: The bottom surface of the bracket (1) is fixedly connected to two support plates (18), and the bottom surface of each support plate (18) is fixedly connected to a shock-absorbing pad (19).