A vibration system for concrete railings in a channel
By designing a vibration system for channel concrete railings, utilizing a vibration platform, vibration motor, and clamping unit, the problems of high vibration difficulty and low quality caused by reinforcing steel were solved, achieving efficient vibration of the casting mold and stable installation, thus improving construction quality.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- CHINA RAILWAY TENTH BUREAU GROUP URBAN RAIL TRANSIT ENGINEERING CO LTD
- Filing Date
- 2025-07-02
- Publication Date
- 2026-07-17
AI Technical Summary
The presence of reinforcing steel bars during concrete railing pouring makes vibration difficult, inefficient, and compromises quality.
A vibration system for channel concrete railings was designed, including a vibration platform, two sets of vibration motors, multiple sets of casting molds, a clamping unit, and a contacting mechanism. Through the cooperation of the installation mechanism of the clamping unit and the contacting mechanism, the synchronous vibration and stable installation of multiple sets of casting molds can be achieved.
This reduced the difficulty of vibration compaction, improved construction efficiency and quality, and ensured the stability of the casting mold.
Smart Images

Figure CN224509982U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of channel railing construction technology, specifically a channel concrete railing vibration system. Background Technology
[0002] Concrete railings are often poured along the sides of irrigation canals and roads in water conservancy hubs and other areas. During on-site construction, steel bars are added during pouring to enhance the strength of the concrete railings. However, since the concrete railings themselves are not very wide, the presence of steel bars makes it difficult to directly vibrate them with a vibrator, resulting in low efficiency and compromised quality. Therefore, we have designed a vibration system for canal concrete railings.
[0003] The above content is only used to help understand the technical solution of this utility model and does not represent an admission that the above content is the closest prior art. Utility Model Content
[0004] The purpose of this utility model is to provide a vibration system for channel concrete railings to solve the problems mentioned in the background art. To achieve the above objective, this utility model provides the following technical solution: A vibration system for channel concrete railings, including a vibration platform, and further comprising:
[0005] Two sets of vibration motors are symmetrically arranged on both sides of the vibrating platform;
[0006] Multiple sets of casting molds are evenly arranged on the vibrating platform;
[0007] A clamping unit is disposed between the casting mold and the vibrating platform;
[0008] The securing unit includes:
[0009] An installation mechanism is provided at the connection between the bottom of the casting mold and the vibrating platform, for multiple sets of casting molds to be installed on the vibrating platform by insertion, and for limiting the casting mold in the X-axis direction;
[0010] An abutment mechanism is disposed between the vibrating platform and each of the casting molds, for limiting the position of each casting mold in the Y-axis direction and for abutting each casting mold with respect to the others.
[0011] Preferably, the mounting mechanism includes:
[0012] Multiple sets of clamping blocks are evenly distributed on the vibrating platform;
[0013] Two sets of T-shaped clips are symmetrically arranged on both sides of each casting mold to be used in conjunction with the clip blocks.
[0014] Preferably, the abutment mechanism includes:
[0015] The front and rear limiting parts are provided on the vibrating platform and are used to limit the casting mold in the Y-axis direction after the casting mold is initially installed;
[0016] The abutment part is provided between the vibrating platform and each group of casting molds for abutting and fixing each group of casting molds.
[0017] Preferably, the front and rear limiting portions include:
[0018] The front baffle is rotatably connected at one end to one side of the front end of the vibrating platform, and snapped at the other end to the other side of the vibrating platform;
[0019] The rear baffle is connected to the rear end of the vibratory platform at both ends.
[0020] Preferably, both ends of the rear baffle are rotatably connected to the rear end of the vibrating platform via a rotating shaft, and a limiting plate is rotatably provided on one side of the vibrating platform above the rear baffle to limit and fix the rotatably provided rear baffle.
[0021] Preferably, the abutting portion includes:
[0022] Multiple sets of elastic abutment members are evenly arranged on the rear baffle;
[0023] Synchronous abutment components are symmetrically arranged on both sides of the vibratory platform.
[0024] Preferably, the resilient abutment member includes:
[0025] Two abutment strips are symmetrically and slidably arranged on the rear baffle between two adjacent sets of casting molds;
[0026] An abutment spring is provided between the two abutment bars.
[0027] Preferably, the synchronous abutment member includes:
[0028] A connecting gear is provided at the end of the rotating shaft;
[0029] A threaded sleeve with internal threads is mounted on the vibrating platform. The threaded sleeve is rotatably mounted on the vibrating platform via a collar. A gear ring is provided on the threaded sleeve, and the gear ring and the connecting gear are connected by a pulley.
[0030] The threaded rod is threaded to the threaded sleeve, and a limiting groove is provided at the lower end of the threaded rod. A limiting slide bar is provided on the vibrating platform and inserted into the limiting groove. An elastic abutment ball is provided on the inner side of the threaded rod near the vibrating platform.
[0031] Compared with the prior art, the beneficial effects of this utility model are:
[0032] This invention, through the use of a vibrating platform and the installation and abutment mechanisms within the clamping unit, combined with the action of a vibrating motor, can simultaneously vibrate multiple sets of casting molds. It also enables the integration of multiple casting molds, facilitating the installation and disassembly of the casting molds, enhancing the vibration effect, thereby reducing the difficulty of vibration and improving construction efficiency and quality. Attached Figure Description
[0033] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0034] Figure 2 This is a sectional view of the rear baffle of this utility model;
[0035] Figure 3 This is a schematic diagram of the overall structure of the present invention from another perspective;
[0036] Figure 4 This is a front view of the overall structure of this utility model;
[0037] Figure 5 This is a schematic diagram showing the connection between the threaded rod and the limiting slide bar of this utility model;
[0038] Figure 6 for Figure 1 Enlarged view of point A in the middle;
[0039] Figure 7 for Figure 2 Enlarged view at point B in the middle;
[0040] Figure 8 for Figure 3 Enlarged view at point C;
[0041] Figure 9 for Figure 4 Enlarged view of point D in the middle.
[0042] Reference numerals: 1-Vibration platform; 2-Vibration motor; 3-Pouring mold; 4-Installation mechanism; 41-Clamping block; 42-T-shaped clamping strip; 5-Abutting mechanism; 51-Front and rear limiting parts; 511-Front baffle; 512-Rear baffle; 513-Rotating shaft; 514-Limiting plate; 52-Abutting part; 521-Abutting strip; 522-Abutting spring; 523-Connecting gear; 524-Threaded sleeve; 525-Gear ring; 526-Pulley; 527-Threaded rod; 5271-Limiting groove; 5272-Limiting slide bar; 528-Elastic abutting ball. Detailed Implementation
[0043] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0044] Please see Figure 1-9 This utility model provides a technical solution: a vibration system for concrete railings in channels, including a vibration platform 1, and further comprising:
[0045] Two sets of vibration motors 2 are symmetrically arranged on both sides of the vibrating platform 1;
[0046] Multiple sets of casting molds 3 are evenly arranged on the vibrating platform 1;
[0047] A clamping unit is disposed between the casting mold 3 and the vibrating platform 1;
[0048] The securing unit includes:
[0049] The installation mechanism 4 is located at the connection between the bottom of the casting mold 3 and the vibrating platform 1. It is used to install multiple sets of casting molds 3 on the vibrating platform 1 by insertion and to limit the casting mold 3 in the X-axis direction.
[0050] The abutment mechanism 5 is disposed between the vibrating platform 1 and each of the casting molds 3, and is used to limit the Y-axis direction of each of the casting molds 3 and to abut against each other.
[0051] The installation mechanism 4 includes:
[0052] Multiple sets of locking blocks 41 are evenly arranged on the vibrating platform 1;
[0053] Two sets of T-shaped clips 42 are symmetrically arranged on both sides of each casting mold 3, for use in conjunction with the clips 41;
[0054] During the initial installation, multiple sets of casting molds 3 can be arranged according to... Figure 4 and Figure 9 The T-shaped clips 42 on the vibrating platform 1 are inserted in sequence, so that the T-shaped clips 42 on the two adjacent casting molds 3 will be inserted into the clips formed by the same set of clips 41. In addition, the clips 41 on both sides of the same casting mold 3 will also limit the casting mold 3 after insertion, thus completing the initial installation.
[0055] In addition, the contact mechanism 5 includes:
[0056] The front and rear limiting parts 51 are provided on the vibrating platform 1 and are used to limit the Y-axis direction of the casting mold 3 after the casting mold 3 is initially installed;
[0057] The abutment part 52 is disposed between the vibrating platform 1 and each group of casting molds 3, and is used to abut and fix each group of casting molds 3, thereby making the overall installation more stable.
[0058] Meanwhile, the front and rear limiting parts 51 include:
[0059] The front baffle 511 is rotatably connected at one end to one side of the front end of the vibrating platform 1, and snapped at the other end to the other side of the vibrating platform 1;
[0060] The rear baffle 512 is connected to the rear end of the vibrating platform 1 at both ends.
[0061] Both ends of the rear baffle 512 are rotatably connected to the rear end of the vibrating platform 1 via a rotating shaft 513. A limiting plate 514 is rotatably provided on one side of the vibrating platform 1 above the rear baffle 512 to limit and fix the rotatably provided rear baffle 512.
[0062] Additionally, the contact portion 52 includes:
[0063] Multiple sets of elastic abutment members are evenly arranged on the rear baffle 512;
[0064] Synchronous abutment components are symmetrically arranged on both sides of the vibratory platform 1.
[0065] Meanwhile, the elastic abutment member includes:
[0066] Two abutment strips 521 are disposed between two adjacent sets of casting molds 3 and are symmetrically and slidably disposed on the rear baffle 512;
[0067] An abutment spring 522 is provided between the two abutment bars 521;
[0068] The abutment strip 521 is provided with an inclination angle so that after the rear baffle 512 is released from the limiting plate 514 and rotates to the lower outer end, the abutment strip 521 is inserted between two adjacent sets of casting molds 3. The maximum distance between the two symmetrically arranged abutment strips 521 is slightly greater than the distance between the two adjacent sets of casting molds 3. In addition, after the abutment strip 521 is inserted between the two adjacent sets of casting molds 3, due to the abutment force provided by the abutment spring 522 and its own gravity, the rear baffle 512 does not need to be set with a separate limiting at this position.
[0069] Finally, the synchronous abutment component includes:
[0070] The connecting gear 523 is provided at the end of the rotating shaft 513;
[0071] A threaded sleeve 524 with internal threads is mounted on the vibrating platform 1. The threaded sleeve 524 is rotatably mounted on the vibrating platform 1 via a collar. A gear ring 525 is provided on the threaded sleeve 524. The gear ring 525 and the connecting gear 523 are connected by a pulley 526.
[0072] A threaded rod 527 is threadedly connected to the threaded sleeve 524. A limiting groove 5271 is provided at the lower end of the threaded rod 527. A limiting slide bar 5272 is provided on the vibrating platform 1 and inserted into the limiting groove 5271. An elastic abutment ball 528 is provided on the threaded rod 527 near the inner side of the vibrating platform 1.
[0073] In actual use, after multiple sets of casting molds 3 are installed on the vibrating platform 1, the limiting effect of the limiting plate 514 on the rear baffle 512 is first released. Then, the rear baffle 512 is rotated downwards from the outside. The abutment strip 521 on the rear baffle 512 will be engaged between two adjacent sets of casting molds 3. At the same time, during the rotation of the rear baffle 512, the connecting gear 523 will be driven to rotate through the rotating shaft 513, thereby driving the gear ring 525 to rotate through the pulley 526. At this time, the threaded sleeve... The cylinder 524 will rotate to a limit, so the threaded rod 527 will slide inward under the limiting action of the limiting slide bar 5272, so that the elastic abutting ball 528 abuts against the two outer casting molds 3, thereby achieving overall abutment. Through this setting, each group of casting molds 3 can be elastically connected. In this way, when the vibration motor 2 is in operation, its vibration force can be better applied to each casting mold 3 to achieve a better vibration effect and ensure the stability of the casting mold 3 during the vibration process.
[0074] After the vibration work is completed, the front baffle and the rear baffle 512 can be rotated and reset, and then the casting mold 3 can be pulled out from the vibration platform 1 and placed in the placement area for solidification.
[0075] Each casting mold 3 consists of two plate casting molds 3 fixed together by bolts, and then steel bars are placed inside the mold.
[0076] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.
[0077] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A channel concrete balustrade vibrating system comprising a vibrating platform (1), characterized in that, Also includes: Two sets of vibrating motors (2) are symmetrically arranged on both sides of the vibrating platform (1); Multiple sets of casting molds (3) are evenly arranged on the vibrating platform (1); A clamping unit is disposed between the casting mold (3) and the vibrating platform (1); The securing unit includes: The installation mechanism (4) is set at the bottom of the casting mold (3) and the connection between the vibrating platform (1) for multiple casting molds (3) to be installed on the vibrating platform (1) by insertion and to limit the casting mold (3) in the X-axis direction; The abutment mechanism (5) is disposed between the vibrating platform (1) and each of the casting molds (3) for limiting the Y-axis direction of each casting mold (3) and for abutting each casting mold (3) together.
2. A channelled concrete balustrade vibrating system according to claim 1, characterised in that, The installation mechanism (4) includes: Multiple sets of clamping blocks (41) are evenly arranged on the vibrating platform (1); Two sets of T-shaped clips (42) are symmetrically arranged on both sides of each casting mold (3) for use in conjunction with the clips (41).
3. A channelled concrete balustrade vibrating system according to claim 1 wherein, The contact mechanism (5) includes: The front and rear limiting parts (51) are provided on the vibrating platform (1) and are used to limit the Y-axis direction of the casting mold (3) after the casting mold (3) is initially installed; The abutment part (52) is provided between the vibrating platform (1) and each set of casting molds (3) for abutting and fixing each set of casting molds (3).
4. A channelled concrete balustrade vibrating system according to claim 3, wherein, The front and rear limiting parts (51) include: The front baffle (511) is rotatably connected at one end to the front side of the vibrating platform (1), and the other end is snapped into the other side of the vibrating platform (1); The rear baffle (512) is connected to the rear end of the vibrating platform (1) at both ends.
5. A channelled concrete balustrade vibration system according to claim 4, wherein, Both ends of the rear baffle (512) are rotatably connected to the rear end of the vibrating platform (1) via a rotating shaft (513). A limiting plate (514) is rotatably installed on one side of the vibrating platform (1) above the rear baffle (512) to limit and fix the rotatably installed rear baffle (512).
6. A channelled concrete balustrade vibration system according to claim 5, wherein, The contact portion (52) includes: Multiple sets of elastic abutment members are evenly arranged on the rear baffle (512); Synchronous abutment components are symmetrically arranged on both sides of the vibrating platform (1).
7. A channelled concrete balustrade vibration system according to claim 6, wherein, The resilient abutment member includes: Two abutment strips (521) are disposed between two adjacent sets of casting molds (3) and are symmetrically and slidably disposed on the rear baffle (512). An abutment spring (522) is provided between the two abutment bars (521).
8. A channelled concrete balustrade vibration system according to claim 6, wherein, The synchronous contact component includes: The connecting gear (523) is provided at the end of the rotating shaft (513); A threaded sleeve (524) with internal threads is mounted on the vibrating platform (1). The threaded sleeve (524) is rotatably mounted on the vibrating platform (1) via a collar. A gear ring (525) is provided on the threaded sleeve (524). The gear ring (525) and the connecting gear (523) are connected by a pulley (526). A threaded rod (527) is threadedly connected to the threaded sleeve (524). A limiting groove (5271) is provided at the lower end of the threaded rod (527). A limiting slide (5272) is provided on the vibrating platform (1) and inserted into the limiting groove (5271). An elastic abutment ball (528) is provided on the inner side of the threaded rod (527) near the vibrating platform (1).