一种高压拖布池注浆设备
By combining zoned synchronous grouting with the mold mechanism, the problem of uneven grout injection in sanitary ceramic molding equipment has been solved, achieving stable pressure and material adaptability, and improving the uniformity and efficiency of the grouting equipment.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- HENAN LANJIAN SANITARY WARE CO LTD
- Filing Date
- 2025-05-30
- Publication Date
- 2026-07-17
AI Technical Summary
Existing sanitary ceramic molding equipment suffers from unstable pressure control, resulting in inconsistent flow rates and uneven slurry injection when the slurry is injected into the mold. Furthermore, the pressure adjustment range is limited, making it unable to meet the diverse needs of different materials and structures.
The system employs a grout storage tank, a grout supply mechanism, multiple grouting mechanisms, a mold mechanism, and a mold suction mechanism. Through zoned synchronous grouting and uniformity improvement, the grout is evenly distributed into multiple grouting pipes using a pressurizing mechanism and a cross-shaped distributor. Combined with the mold suction mechanism and the mold closing guide mechanism, the consistency of the mold gap is ensured.
It achieves uniform injection of grout, avoids problems of insufficient injection at the far end and over-injection at the near end, improves the uniformity and pressure stability of grouting, and adapts to the grouting needs of different materials and structures.
Smart Images
Figure CN224510023U_ABST
Abstract
Claims
1. A high-pressure drag-and-buffer pool grouting device, characterized in that: The system includes a slurry storage tank (1), a slurry supply mechanism (2), multiple sets of grouting mechanisms (3), a mold mechanism (4), a mold suction mechanism (6), and a frame (8). The slurry storage tank (1) is installed on one side of the frame (8) and is detachably connected to the frame (8). The slurry supply mechanism (2) is installed between the grouting mechanism (3) and the slurry storage tank (1). Both ends of the slurry supply mechanism (2) are detachably connected to the grouting mechanism (3) and the slurry storage tank (1), respectively. A single grouting mechanism (3) is installed on one side of the mold mechanism (4) and is detachably connected to the mold mechanism (4). The mold mechanism (4) is installed on the other side of the frame (8) and is slidably connected to the frame (8). The mold suction mechanism (6) is installed on one side of the mold mechanism (4) and is detachably connected to the frame (8).
2. A high pressure mop pond grouting apparatus according to claim 1, characterized in that: The slurry storage tank (1) includes a tank body (11), a stirring rod (12), a stirring motor (13), a heating coil (14), and a pump (15). The top of the tank body (11) is provided with a discharge port. The stirring rod (12) is rotatably connected to the top of the tank body (11). The stirring motor (13) is connected to the stirring rod (12) to provide rotational power for the stirring rod (12). The base of the stirring motor (13) is detachably connected to the top of the tank body (11). The heating coil (14) is installed inside the tank body (11). The bottom of the tank body (11) is provided with a discharge port. The pump (15) is detachably connected to the discharge port.
3. A high pressure mop pond grouting apparatus according to claim 2, wherein: The slurry supply mechanism (2) includes a feeding pipe (21), a screw feeding device (22), a feeding motor (23), and a sealing device (24). The feeding pipe (21) is T-shaped with three ports, including a first port (211), a second port (212), and a third port (213). The second port (212) of the feeding pipe (21) is installed at the outlet of the pump (15) of the slurry storage tank (1). The third port (213) of the feeding pipe (21) is installed in the grouting mechanism (3). The first port (211) is connected to the feeding motor (23) through the sealing device (24). The feeding motor (23) is detachably connected to the first port (211). The sealing device (24) is installed inside the first port (211). The feeding motor (23) is connected to the screw feeding device (22), and the feeding motor (23) provides power to the screw feeding device (22).
4. The high pressure mop pond grouting apparatus of claim 1, wherein: The grouting mechanism (3) includes a cross-shaped distributor (31), a grouting pipe (32), a synchronous piston (33), a grouting nozzle (34), and a pressurizing mechanism (35). The pressurizing mechanism (35) is installed at the third port (213) of the feeding pipe (21). The pressurizing mechanism (35) is detachably connected to the third port (213) of the feeding pipe (21). The cross-shaped distributor (31) is detachably connected to the pressurizing mechanism (35). The grouting pipe (32), the synchronous piston (33), and the grouting nozzle (34) are installed between the cross-shaped distributor (31) and the mold. Between them, four sets of grouting pipe (32), synchronous piston (33) and grouting nozzle (34) need to be installed on the corresponding side of the mold mechanism (4). One end of the grouting pipe (32) is installed on the cross-shaped diverter (31), and the grouting pipe (32) and the cross-shaped diverter (31) are detachably connected. The synchronous piston (33) is installed on the other end of the grouting pipe (32), and the synchronous piston (33) and the grouting pipe (32) are detachably connected. The grouting nozzle (34) is installed on the synchronous piston (33), and the grouting nozzle (34) and the synchronous piston (33) are detachably connected.
5. A high pressure mop pond grouting apparatus according to claim 4, wherein: The mold mechanism (4) includes a punch mold (41) and a die mold (42). The mold mechanism (4) has a square shape. The punch mold (41) has grouting ports (411) evenly distributed on its four sides. The grouting nozzle (34) is detachably connected to the grouting port (411). The die mold (42) has multiple venting ports (421) on its top.
6. A high pressure mop pond grouting apparatus according to claim 5, wherein: An exhaust mechanism (5) is provided on the mold mechanism (4). The exhaust mechanism (5) is a top exhaust mechanism. Multiple exhaust valves (51) are provided on the top of the punch mold (41). The exhaust valves (51) are installed on the corresponding exhaust ports (421). The exhaust valves (51) and exhaust ports (421) are detachably connected.
7. A high pressure mop pond grouting apparatus as claimed in claim 1, wherein: The mold suction mechanism (6) includes a robotic arm (61) and a vacuum suction cup (62). The robotic arm (61) is mounted on a frame (8) on one side of the punch (41). The robotic arm (61) is detachably connected to the frame (8). The vacuum suction cup (62) is mounted on the operating end of the robotic arm (61) and is movably connected to the robotic arm (61).
8. A high pressure mop pond grouting apparatus according to claim 5, wherein: A mold closing guide mechanism (7) is provided between the mold mechanism (4) and the frame (8). The mold closing guide mechanism (7) includes a slider (71) and an electric linear guide (72). The concave mold (42) is mounted on the slider (71). The slider (71) and the concave mold (42) are detachably connected. The slider (71) is slidably connected to the electric linear guide (72). The electric linear guide (72) is detachably connected to the frame (8).