一种混凝土轨枕脱模辅助提升装置

By automating the design of the support frame and lifting components, and combining the motor adjustment of the pitch control components, efficient and automated demolding of concrete sleepers is achieved. This solves the problems of high labor intensity and poor adaptability of traditional manual demolding, and improves production efficiency and equipment versatility.

CN224510031UActive Publication Date: 2026-07-17QINGHAI LEDU CHINA RAILWAY HUAYU SLEEPER MFG CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
QINGHAI LEDU CHINA RAILWAY HUAYU SLEEPER MFG CO LTD
Filing Date
2025-08-15
Publication Date
2026-07-17

AI Technical Summary

Technical Problem

Traditional methods of demolding concrete sleepers are labor-intensive, inefficient, and involve unstable manual operations. They are also difficult to adapt to sleepers of different sizes and specifications, which affects quality and increases production costs.

Method used

The system employs a support frame and lifting components, and utilizes an electric motor to drive the rollers to retract and extend the cable, thereby achieving automated sleeper lifting. Combined with a pitch adjustment component, the roller spacing is adjusted via an electric motor to accommodate the demolding requirements of sleepers of different sizes.

Benefits of technology

It significantly reduces the labor intensity of workers, improves demolding efficiency, adapts to sleepers of different sizes, reduces equipment replacement frequency and costs, and enhances production flexibility and market competitiveness.

✦ Generated by Eureka AI based on patent content.

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Abstract

本实用新型涉及轨枕脱模领域,尤其涉及一种混凝土轨枕脱模辅助提升装置。所述混凝土轨枕脱模辅助提升装置包括支撑框架;位于所述支撑框架下方的设置有模具,所述模具内浇筑有轨枕;其中,位于所述支撑框架的顶部设置有提升组件,且通过提升组件能够将轨枕从模具内提升,将其分离;所述提升组件包括两个线辊,且两个线辊的外侧均缠绕有线缆。本实用新型提供的混凝土轨枕脱模辅助提升装置通过提升组件内的第一电动机驱动转轴转动,进而带动线辊快速收放线缆,实现了轨枕的自动化提升脱模,大幅减少人工干预。相比传统人工脱模,不仅降低了工人劳动强度,还将脱模效率提升数倍,显著加快生产节拍,满足大规模轨枕生产需求。
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