一种辅助物料180度摆盘的出料装置

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By designing a discharge device that allows auxiliary materials to be tilted 180 degrees, the mechanical structure enables injection-molded products to be rotated 180 degrees, solving the problem of rotating automated equipment in confined spaces, improving production efficiency and product quality, and reducing equipment costs and manual operation risks.

CN224510248UActive Publication Date: 2026-07-17DONGGUAN LVKE PLASTIC & RUBBER PROD CO LTD

Patent Information

Authority / Receiving Office: CN · China
Patent Type: Utility models(China)
Current Assignee / Owner: DONGGUAN LVKE PLASTIC & RUBBER PROD CO LTD
Filing Date: 2025-08-04
Publication Date: 2026-07-17

AI Technical Summary

Technical Problem

In the field of injection molding, multiple arrayed injection molded products need to be flipped 180 degrees after being taken out of the mold. Existing automated equipment is difficult to achieve synchronous flipping in a confined space, and manual operation is inefficient and inconsistent, increasing equipment costs and labor intensity, and posing a risk of product damage.

Method used

Design an auxiliary material 180-degree tray discharge device to achieve 180-degree product flipping using mechanical structure, including top plate lifting mechanism, flipping shaft, constraint mechanism and rotation power mechanism. Mechanized operation replaces manual flipping to ensure consistent flipping angle and accurate tray placement.

Benefits of technology

It improves operational efficiency, matches the production cycle of injection molding machines, reduces the difficulty of equipment implementation and maintenance costs, reduces the risk of product damage caused by human error, and enhances production stability and product quality.

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Abstract

本实用新型涉及物料整理技术领域，尤其是涉及一种辅助物料180度摆盘的出料装置，包括机台，在机台上安装有顶板升降机构，机台的两侧还分别安装有支架，两个支架之间转动连接有位于机台上方的翻转轴，其中一个支架上安装有带动翻转轴进行180度翻转的180度旋转动力机构，在翻转轴上固定安装有摆货盘，摆货盘的两侧位置上均安装有至少一个约束机构，摆货盘上还可盖合有反向的料盘，约束机构用于在料盘盖合在摆货盘上时，将料盘约束在摆货盘上；通过机械结构实现了阵列分布注塑产品的180度翻转及摆盘操作，替代了人工翻转，有效提升了操作效率，能够匹配注塑机的生产节拍，避免了生产瓶颈的出现。

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Claims

1. A discharging device for assisting 180-degree tray placement of a material, characterized by, The machine includes a machine base (10), on which a top plate lifting mechanism (20) is installed. On both sides of the machine base (10), brackets (11) are installed respectively. A rotating shaft (30) located above the machine base (10) is rotatably connected between the two brackets (11). One of the brackets (11) is equipped with a 180-degree rotation power mechanism (40) that drives the rotating shaft (30) to rotate 180 degrees. A pallet (50) is fixedly installed on the rotating shaft (30). At least one constraint mechanism (60) is installed on both sides of the pallet (50). A reversed tray (70) can also be covered on the pallet (50). The constraint mechanism (60) is used to constrain the tray (70) on the pallet (50) when the tray (70) is covered on the pallet (50). The flipping shaft (30) drives the 180-degree rotation power mechanism (40) to flip the pallet (50) 180 degrees, flipping the pallet (70) to the bottom of the pallet (50). The top plate lifting mechanism (20) is used to lift and catch the pallet (70), and after the constraint mechanism (60) is released, the pallet (70) is lowered to discharge the material.

2. The material 180-degree swing-out dispensing device of claim 1, wherein, The two ends of the flip shaft (30) have columns (31) with irregular cross-sections. The 180-degree rotation power mechanism (40) is powered to one of the columns (31). A bushing (32) adapted to the cross-section of the column (31) is connected to the end of the column (31). The flip shaft (30) is rotatably connected to the bracket (11) through the bushing (32). A clamp (33) is connected to the column (31). The clamp (33) is fixed to the bottom of the pallet (50), and the clamp (33) forms a structure that matches the cross-section of the column (31) between the pallet (50) and the pallet (50).

3. The material 180 degree swing out dispensing device of claim 1, wherein, Multiple material positioning parts (51) are arranged in an array on the pallet (50). The material positioning parts (51) are used to position materials on the pallet (50).

4. The material 180 degree swing out dispensing device of claim 3, wherein, Two constraint mechanisms (60) are installed on both sides of the pallet (50). The constraint mechanism (60) includes a steering cylinder (61) and a constraint member (62) connected to the piston end of the steering cylinder (61). The constraint member (62) abuts against the bottom of the pallet (70) by rotating the steering cylinder (61).

5. The material 180 degree swing out dispensing device of claim 1, wherein, The top plate lifting mechanism (20) includes lifting cylinders (21) installed on both sides of the machine base (10) and a lifting plate (22) located on the machine base (10) and poweredly connected to the lifting cylinders (21).

6. The material 180 degree swing out dispensing device of claim 5, wherein, A notch (23) is provided on the lifting plate (22) at the position corresponding to the restraint mechanism (60). When the restraint mechanism (60) is flipped to the bottom of the pallet (50), the lifting plate (22) makes way for the restraint mechanism (60) through the notch (23).

7. The material 180 degree swing out dispensing device of claim 1, wherein, The 180-degree rotation power mechanism (40) is a servo motor or a 180-degree rotation cylinder.