用于制作大口径聚乙烯弯头的内模具

By designing an inner mold for large-diameter polyethylene elbows and utilizing a parallelogram support and a motor-driven slider system, the production challenges of large-diameter polyethylene elbows were solved, enabling efficient and low-cost elbow production, meeting different engineering needs, and improving the overall performance of polyethylene pipeline systems.

CN224510407UActive Publication Date: 2026-07-17SHANDONG HAOYUAN PIPE IND CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
SHANDONG HAOYUAN PIPE IND CO LTD
Filing Date
2025-08-18
Publication Date
2026-07-17

AI Technical Summary

Technical Problem

Existing technologies make it difficult to economically produce large-diameter polyethylene elbows, and steel pipe fittings are expensive and their performance variations affect the overall pipeline system performance.

Method used

Design an internal mold for manufacturing large-diameter polyethylene elbows, comprising several interconnected unit molds. Utilizing a parallelogram support and a motor-driven slider system, the semi-circular template is precisely opened, closed, and wound, ensuring the accuracy of the elbow's shape and dimensions.

Benefits of technology

By precisely controlling the shape and size of the elbows, production costs are reduced, product quality and production efficiency are improved, and a perfect match between polyethylene fittings and polyethylene pipes is ensured. This leverages the flexibility and corrosion resistance of polyethylene to reduce the overall cost of the piping system.

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Abstract

本实用新型公开了一种用于制作大口径聚乙烯弯头的内模具,包括多个相连接的单元模具。各单元模具由可转动开合的两组半圆模板组成,一端通过铰链连接,另一端设平行斜边;半圆模板由梯形板材弯折为半圆状。铰链上安装立杆,立杆端部垂直连接模芯,所有单元模具的模芯连为一体。模芯与半圆模板间设平行四边形支架,支架通过滑块在滑块槽架上的移动带动半圆模板收缩或张开。滑块由电机驱动丝杆丝母传动,实现精准开合。单元模具张开时,斜边搭接形成完整圆形;收缩时,斜边交错搭接。该内模具通过单元模具的灵活拼装和精准开合,确保螺旋缠绕时弯头的形状和尺寸精度,解决大口径聚乙烯弯头生产难题,降低成本并提升质量。
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