一种轻量化的汽车顶棚

By designing a molded injection molding process and a canopy reinforcement mechanism, the problem of traditional plastic canopies being difficult to recover from deformation under pressure has been solved, achieving both compressive strength and rapid recovery effect for lightweight automotive canopies.

CN224511029UActive Publication Date: 2026-07-17江苏新凯源汽车零部件制造有限公司
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
江苏新凯源汽车零部件制造有限公司
Filing Date
2025-09-30
Publication Date
2026-07-17

AI Technical Summary

Technical Problem

Traditional plastic-based car roofs are prone to deformation and are difficult to restore to their original shape when subjected to excessive pressure, leading to damage.

Method used

The canopy components, which are made by injection molding, are combined with a canopy reinforcement mechanism. This mechanism includes stacked reinforcing main beams and secondary beams, clamps, beam frames, spring plates, and stabilizing plates. These components are assembled and fixed with adhesives to form a stable structure that can withstand pressure and quickly reset.

Benefits of technology

It improves the compressive strength of the ceiling, ensuring that it can quickly return to its original position after being subjected to pressure, preventing collapse and protecting the wiring from damage.

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Abstract

本实用新型涉及汽车顶棚技术领域,具体为一种轻量化的汽车顶棚,包括顶棚组件,设置在顶棚组件内的棚面加强机构;所述顶棚组件包括内棚板,所述内棚板的一侧设置有第一侧板,所述内棚板的另一侧设置有第二侧板;所述棚面加强机构包括叠压的两组加强主梁板和加强副梁板,叠压后两组所述加强主梁板和加强副梁板的内侧安装有均布的四个夹件。通过将现有整体注塑结构的顶棚采用分模注塑,并将分模注塑后的内棚板和两个侧板进行拼装,并结合棚面加强机构对内棚板和两个侧板的接缝进行加强,一旦顶棚组件下表面受压过大出现形变后,在两个簧板以及两个增稳板的协同承压下,形变后棚板会快速复位。
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Claims

1. A lightweight automotive roof comprising a roof assembly (100), characterized in that, It also includes a canopy reinforcement mechanism (200) disposed within the canopy assembly (100); The canopy assembly (100) includes an inner canopy panel (110), a first side panel (120) is provided on one side of the inner canopy panel (110), and a second side panel (130) is provided on the other side of the inner canopy panel (110). The canopy reinforcement mechanism (200) includes two sets of reinforced main beam plates (210) and reinforced secondary beam plates (220) stacked together. After stacking, four evenly distributed clamps (230) are installed on the inner side of the two sets of reinforced main beam plates (210) and reinforced secondary beam plates (220). Beam frames (250) are inserted into the four clamps (230). There are two beam frames (250). Two symmetrically distributed spring plates (260) are installed on the outside of the two beam frames (250).

2. The lightweight automobile roof according to claim 1, characterized in that The inner side of the first side plate (120) and the inner side of the second side plate (130) are provided with a plurality of evenly distributed insertion holes, and the inner shelf plate (110) is provided with holes on both sides that are adapted to the symmetrical insertion holes.

3. The lightweight automobile roof according to claim 1, characterized in that, The canopy reinforcement mechanism (200) also includes multiple sets of stabilizing core rods (240), with two stabilizing core rods (240) in each set. Two adjacent stabilizing core rods (240) are adapted to be inserted into the interior of the main beam plate (210) and the secondary beam plate (220).

4. The lightweight automobile roof according to claim 1, characterized in that The beam frame (250) is equipped with two symmetrically distributed stabilizing plates (270) at both ends, and the upper surface of the stabilizing plate (270) is fixedly equipped with a rubber pad, which is adhered to the inclined surface of the inner canopy plate (110), the first side plate (120) and the second side plate (130).

5. The lightweight automobile roof according to claim 1, wherein The inner sides of both ends of the spring plate (260) are provided with locking blocks (2601), and the outer walls of the first side plate (120) and the second side plate (130) are provided with locking grooves, and the locking blocks (2601) are adapted to be locked in the locking grooves.

6. The lightweight automobile roof according to claim 3, wherein The end of the stabilizing core rod (240) that penetrates to the inside of the reinforcing sub-beam plate (220) is inserted into the hole, and the end of the stabilizing core rod (240) that penetrates to the outside of the reinforcing main beam plate (210) is inserted into the insertion hole.