A two-wheeled vehicle frame structure
By using a cage-like structure design and fireproof pads, the structural strength and safety issues of the electric two-wheeled vehicle frame have been resolved, achieving improvements in lightweighting, stability, and fire safety, while also cushioning side scrapes and providing support during rollovers.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- JIANGSU GOLDEN ARROW MFG CO LTD
- Filing Date
- 2025-08-12
- Publication Date
- 2026-07-17
AI Technical Summary
Existing electric two-wheeler frames cannot effectively balance structural strength and lightweighting, resulting in swaying, insufficient strength, low battery safety, easy fire, heavy weight and easy to tip over, and the shell is easily crushed when tipped over.
The cage structure design is adopted, which is formed by welding the horizontal tubes to the main side tubes and the upper side tubes to the main side tubes. The hollow pad and fireproof pad replace the bottom plastic shell, and the cylindrical tubes and anti-collision ball sleeves are set on both sides of the main side tubes to enhance the deformation resistance and fire safety, buffer the side scrapes and help support the vehicle body.
It achieves lightweight design while enhancing overall deformation resistance, improving riding stability and fire safety of power supply placement, buffering side scrapes and assisting in supporting the vehicle body during rollovers to prevent the shell from being crushed.
Smart Images

Figure CN224511336U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of two-wheeled vehicle technology, and in particular to a two-wheeled vehicle frame structure. Background Technology
[0002] Electric two-wheeled vehicles are two-wheeled vehicles that use batteries as auxiliary power and are equipped with motors and control systems. They include three main categories: electric bicycles, electric mopeds, and electric motorcycles. The function of the frame is to support and connect the various assemblies of the vehicle, keep the assemblies in a relatively correct position, and withstand various internal and external loads. Therefore, the frame must have sufficient strength and rigidity to withstand the load of the vehicle and the impact transmitted from the wheels.
[0003] Currently, common electric vehicle frames on the market cannot effectively balance structural strength and lightweight design. During riding, due to unreasonable structure, problems such as shaking and insufficient strength are prone to occur. At the same time, the bottom box of the frame is used to house the battery, and its bottom is mostly directly fitted with a plastic shell, which has low safety and a high risk of fire. In addition, the large electric two-wheelers on the market today are heavy and bulky, and during normal riding, their sides are prone to scraping against road obstacles or other vehicles and tipping over. Their corresponding outer shells have low strength and are prone to wear and crushing. Utility Model Content
[0004] The purpose of this utility model is to provide a two-wheeled vehicle frame structure that can enhance the overall resistance to deformation while ensuring lightweight design, making riding more stable, improving the fire safety of the power supply placement, and finally buffering the side scraping problem and assisting in supporting the vehicle body shell in the event of a rollover to prevent it from being crushed by its own weight.
[0005] To achieve the above objectives, a two-wheeled vehicle frame structure is provided, comprising: a main beam tube; main side tubes are symmetrically welded and fixed to the lower outer side of the main beam tube; the right end of the opposite side of the main side tube is correspondingly welded and fixed; a horizontal tube is welded and fixed to the bottom end of the main beam tube; the front and rear ends of the horizontal tube are correspondingly welded and fixed to the main side tube; upper side tubes are welded and fixed to the upper middle part of the main side tube, and the upper side tubes are all mounted above the horizontal tubes; a hollow pad is welded and fixed to the middle of the bottom side of the main side tube; horizontal insertion tubes are symmetrically mounted on the left and right sides of the hollow pad; the front and rear ends of the horizontal insertion tubes extend into the inner wall of the main side tube and are welded and fixed thereto; fireproof pads are fixedly connected between the horizontal insertion tubes and the hollow pad; the upper side of the fireproof pads is directly in contact with the electric vehicle power supply; and the right end of the opposite side of the main side tube is... Cylindrical tubes are symmetrically welded and fixed at their respective positions. Anti-collision ball sleeves are symmetrically welded and fixed at opposite ends of the cylindrical tubes. A horizontal tube is welded to the main side tube, and an upper side tube is welded to the main side tube at a position above the horizontal tube-main side tube welding position. Simultaneously, the horizontal tube is welded to the main beam tube at a position below the upper tube-main side tube welding position. The two are combined and welded to form a cage-like structure, which enhances the overall resistance to deformation and makes riding more stable while ensuring lightweight design. In addition, a hollow pad is added to the bottom of the power supply area to fix the main side tube with the horizontal insertion tube and a fireproof pad is laid to replace the bottom plastic shell, improving its fire safety. Finally, cylindrical tubes and anti-collision ball sleeves are symmetrically welded to both sides of the main side tube and are semi-embedded on the outside of the body shell to buffer the side scraping problem and assist in supporting the body shell during rollover, preventing it from being crushed by its own weight.
[0006] According to the aforementioned two-wheeled vehicle frame structure, the upper tubes are all made of square tubing, and their tops are provided with several hot-melt stretching holes. These hot-melt stretching holes are fitted with nuts to secure the frame components, facilitating stable assembly with the vehicle body components.
[0007] According to the two-wheeled vehicle frame structure described above, wear-resistant linings are fixedly connected to the outer sides of the opposite ends of the anti-collision ball sleeves. This improves their scratch resistance and extends their service life.
[0008] According to the two-wheeled vehicle frame structure described above, the opposite ends of the cylindrical tubes are all inclined to the right, and auxiliary frame rods are welded and fixedly connected to the middle of the opposite side of the anti-collision ball sleeves. The opposite ends of the auxiliary frame rods are welded and fixed to the main side tubes. The inclined installation helps to distribute the force and reduce the stress on the cylindrical tubes.
[0009] According to the aforementioned two-wheeled vehicle frame structure, the horizontal tube is a straight tube, but not limited to a straight tube; it can also be bent downwards or backwards and then welded and fixed to the main side tube. This allows for adaptability changes to accommodate different vehicle front designs.
[0010] According to the two-wheeled frame structure described above, the upper tube is a straight tube, but not limited to a straight tube; it can also be bent upwards and welded to the main tube. Side panels of varying heights are provided depending on the size of the vehicle body shell.
[0011] The above-mentioned solution has the following beneficial effects:
[0012] In this invention, a cage-like structure is formed by welding a horizontal tube to the main side tube and a top tube to the main side tube, with the welding position above the welding position of the horizontal tube and the main side tube. Simultaneously, the horizontal tube is welded to the main beam tube, with the welding position below the welding position of the top tube and the main side tube. The two are combined and welded together to form a cage structure, which enhances the overall resistance to deformation while ensuring lightweighting and making riding more stable. In addition, a hollow pad is added at the bottom of the power supply area to fix the main side tube with the horizontal insertion tube and a fireproof pad is laid to replace the bottom plastic shell, improving its fire safety. Finally, cylindrical tubes and anti-collision ball sleeves are symmetrically welded on both sides of the main side tube and are correspondingly semi-embedded on the outside of the body shell to buffer the side scraping problem and assist in supporting the body shell during rollover, preventing it from being crushed by its own weight.
[0013] Additional aspects and advantages of this invention will be set forth in part in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention. Attached Figure Description
[0014] The present invention will be further described below with reference to the accompanying drawings and embodiments;
[0015] Figure 1 This is an overall schematic diagram of a two-wheeled vehicle frame structure according to the present invention;
[0016] Figure 2 This is a schematic diagram of the connection structure of the cross tube in a two-wheeled vehicle frame structure according to the present invention;
[0017] Figure 3 This is a schematic diagram of the connection structure of the fireproof pad in a two-wheeled vehicle frame structure according to the present invention;
[0018] Figure 4 This is a schematic diagram of the connection structure of the anti-collision ball sleeve in a two-wheeled vehicle frame structure according to the present invention.
[0019] Legend:
[0020] 1. Main beam tube; 2. Main side tube; 3. Horizontal tube; 4. Top side tube; 5. Hot melt stretching hole; 6. Hollow pad; 7. Horizontal insertion tube; 8. Fireproof pad; 9. Cylindrical tube; 10. Anti-collision ball sleeve; 11. Wear-resistant lining cloth; 12. Auxiliary frame pole. Detailed Implementation
[0021] This section will describe in detail the specific embodiments of the present utility model. The preferred embodiments of the present utility model are shown in the accompanying drawings. The purpose of the drawings is to supplement the textual description with graphics, so that people can intuitively and vividly understand each technical feature and the overall technical solution of the present utility model, but they should not be construed as limiting the scope of protection of the present utility model.
[0022] Reference Figure 1-4 This utility model embodiment provides a two-wheeled vehicle frame structure, including: a main beam tube 1, with main side tubes 2 symmetrically welded and fixed to the lower outer side of the main beam tube 1, and the right end of the opposite side of the main side tube 2 welded and fixed accordingly. A horizontal tube 3 is welded and fixed to the bottom end of the main beam tube 1. The horizontal tube 3 is a straight tube, but not limited to a straight tube. It can also be bent downwards or backwards and then welded and fixed to the main side tube 2. The front and rear ends of the horizontal tube 3 are welded and fixed to the main side tube 2. An upper side tube 4 is welded and fixed to the upper middle part of the main side tube 2. The upper side tube 4 is a square tube and has several hot-melt stretching holes 5 correspondingly opened on its top. The upper side tube 4 is a straight tube, but not limited to a straight tube. It can also be bent upwards and then welded and fixed to the main side tube 2. The hot-melt stretching holes 5 are correspondingly matched with nuts and fixed to the vehicle body parts. The upper side tubes 4 are all mounted above the horizontal tubes 3 to form a cage structure, which enhances the overall resistance to deformation while ensuring lightweight.
[0023] A hollow pad 6 is welded and fixed to the bottom middle of the main side tube 2. Horizontal insertion tubes 7 are symmetrically mounted on the left and right sides of the hollow pad 6. The front and rear ends of the horizontal insertion tubes 7 extend into the inner wall of the main side tube 2 and are welded and fixed thereto. Fireproof pads 8 are fixedly connected between the horizontal insertion tubes 7 and the hollow pad 6. The upper side of the fireproof pad 8 is in direct contact with the electric vehicle power supply. The fireproof pad 8 replaces the bottom plastic shell, improving its fire safety.
[0024] On the opposite side of the main side tube 2, a cylindrical tube 9 is symmetrically welded and fixed at the right position. On the opposite end of the cylindrical tube 9, a crash ball sleeve 10 is symmetrically welded and fixed. On the opposite side of the crash ball sleeve 10, a wear-resistant lining 11 is fixedly connected to the outer side. The opposite end of the cylindrical tube 9 is tilted to the right. On the opposite side of the crash ball sleeve 10, an auxiliary frame rod 12 is welded and fixedly connected to the middle. The opposite end of the auxiliary frame rod 12 is welded and fixed to the main side tube 2. It is set on the outside of the body shell to buffer the side scraping problem and to assist in supporting the body shell during rollover to prevent it from being crushed by its own weight.
[0025] Working principle: In this utility model, the horizontal tube 3 is welded to the main side tube 2, and the upper side tube 4 is welded to the main side tube 2 with the welding position above the welding position of the horizontal tube 3 and the main side tube 2. At the same time, the horizontal tube 3 is welded to the main beam tube 1 with the welding position below the welding position of the upper side tube 4 and the main side tube 2. The two are combined and welded to form a cage structure, which enhances the overall resistance to deformation while ensuring lightweight, making riding more stable. In addition, a hollow pad 6 is added at the bottom of the power supply area to fix the main side tube 2 with the horizontal insertion tube 7 and a fireproof pad 8 is laid to replace the bottom plastic shell to improve its fire safety. Finally, the cylindrical tube 9 and the anti-collision ball sleeve 10 are symmetrically welded on both sides of the main side tube 2 and are semi-embedded on the outside of the body shell to buffer the side scraping problem and assist in supporting the body shell when it rolls over, preventing it from being crushed by its own weight.
[0026] The embodiments of the present utility model have been described in detail above with reference to the accompanying drawings. However, the present utility model is not limited to the above embodiments. Within the scope of knowledge possessed by those skilled in the art, various changes can be made without departing from the spirit of the present utility model.
Claims
1. A two-wheeled vehicle frame structure, comprising: The main beam tube (1) is characterized in that a main side tube (2) is symmetrically welded and fixed to the lower outer side of the main beam tube (1), and the right end of the opposite side of the main side tube (2) is correspondingly welded and fixed. A horizontal tube (3) is welded and fixed to the bottom end of the main beam tube (1), and the front and rear ends of the horizontal tube (3) are correspondingly welded and fixed to the main side tube (2). An upper side tube (4) is welded and fixed to the upper middle part of the main side tube (2), and the upper side tube (4) is erected above the horizontal tube (3). A hollow pad is welded and fixed to the middle of the bottom side of the main side tube (2). The hollow pad (6) has horizontal insertion tubes (7) symmetrically mounted on its left and right sides. The front and rear ends of the horizontal insertion tubes (7) are inserted into the inner wall of the main side tube (2) and welded to it. Fireproof pads (8) are fixedly connected between the horizontal insertion tubes (7) and the hollow pad (6). The upper side of the fireproof pads (8) is in direct contact with the electric vehicle power supply. A cylindrical tube (9) is symmetrically welded to the right side of the opposite side of the main side tube (2). A collision ball sleeve (10) is symmetrically welded to the opposite end of the cylindrical tube (9).
2. The two-wheeled vehicle frame structure according to claim 1, characterized in that, The upper tube (4) is made of square tube and has several hot melt stretching holes (5) on its top. The hot melt stretching holes (5) are used to fix the body parts with nuts.
3. The two-wheeled vehicle frame structure according to claim 1, characterized in that, The outer side of the opposite end of the anti-collision ball sleeve (10) is fixedly connected with a wear-resistant lining (11).
4. The two-wheeled vehicle frame structure according to claim 1, characterized in that, The opposite ends of the tubes (9) are all tilted to the right. The middle of the opposite side of the anti-collision ball sleeve (10) is welded and fixed with auxiliary frame rods (12). The opposite ends of the auxiliary frame rods (12) are welded and fixed to the main side tube (2).
5. A two-wheeled vehicle frame structure according to claim 1, characterized in that, The horizontal tube (3) is a straight tube, but is not limited to a straight tube. It can also be bent downwards or backwards and then welded and fixed to the main side tube (2).
6. A two-wheeled vehicle frame structure according to claim 1, characterized in that, The upper tube (4) is a straight tube, but is not limited to a straight tube. It can also be bent upwards and welded to the main tube (2) for fixation.