一种管弄检修装置

By designing a tunnel maintenance device, utilizing a maintenance trolley and U-shaped channel steel rails, the problems of low maintenance efficiency and high personnel risk in the narrow and complex environment of ship tunnels were solved, achieving rapid diagnosis and safe and efficient maintenance.

CN224511416UActive Publication Date: 2026-07-17CHINA MERCHANTS JINLING SHIPBUILDING (JIANGSU) CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
CHINA MERCHANTS JINLING SHIPBUILDING (JIANGSU) CO LTD
Filing Date
2025-09-23
Publication Date
2026-07-17

AI Technical Summary

Technical Problem

Ships have narrow and densely packed pipework compartments, making manual inspection and maintenance inefficient and difficult to respond quickly to emergencies. In addition, personnel face high risks in high-temperature and high-pressure environments.

Method used

Design a pipe maintenance device, including a maintenance trolley and a U-shaped channel steel track, equipped with detection equipment, which rolls inside the U-shaped channel steel through pulleys and guide wheels, and is equipped with a braking device to ensure reliable stopping, and moves along the track using a hand-cranked winch.

Benefits of technology

It enables rapid scanning and diagnosis in complex pipelines, reducing manual labor intensity, improving work efficiency, and reducing the risk of personnel exposure to hazardous environments.

✦ Generated by Eureka AI based on patent content.

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Abstract

本实用新型公开了一种管弄检修装置,包括检修小车和设于管弄中的轨道,轨道由两个讲个镜像对称设于管弄中的U型槽钢组成,两个U型槽钢的开口相对设置,检修小车包括小车本体,在小车本体的下端面的长度方向的两侧相对且间隔均连接有多个滑轮,两侧的滑轮分别位于一个U型槽钢内;在小车本体的下端面长度方向的两侧相对且间隔设有多个导轮,两侧的多个导轮分别位于两个U型槽钢的外侧,与U型槽钢的外侧面紧邻,导轮沿U型槽钢外侧面滚动设置。本实用新型的管弄检修装置,能够灵活穿梭于复杂的管路中,到达人员不易到达位置,降低人工劳动强度提高工作效率,运行平稳,适用于长距离船舶管弄维护通道,结构稳定性和耐久性。
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Claims

1. A pipe pig servicing device, characterized in that The system includes a maintenance trolley and a track located within a pipe tunnel. The track consists of two mirror-symmetrical U-shaped channel steels positioned in the tunnel, with their openings facing each other. The maintenance trolley includes a trolley body. Multiple pulleys are connected to each other at intervals on both sides of the lower end face of the trolley body along its length. Each pulley on one side is located within a U-shaped channel steel. Multiple guide wheels are also provided on both sides of the lower end face of the trolley body along its length, with each guide wheel located on the outer side of the two U-shaped channel steels and adjacent to their outer surfaces. The guide wheels roll along the outer surfaces of the U-shaped channel steels.

2. A device according to claim 1, characterised in that Multiple sets of steel plates are symmetrically arranged on the lower end surface of the trolley body relative to its longitudinal centerline. A bearing is installed on each set of steel plates, and the pulley is connected to both ends of the bearing.

3. A device according to claim 1, wherein On the lower end face of the trolley body, multiple sets of guide wheel shafts extending vertically downward are symmetrically arranged relative to its longitudinal centerline. The guide wheel shafts pass through the guide wheels and are rotatably connected to the guide wheels. A fixed steel plate is coaxially fixed to the upper end of the guide wheel shaft. A screw hole is opened on the steel plate. The steel plate is connected to the bottom plate of the trolley body by bolts.

4. A device according to claim 1, wherein The distance between the guide wheel and the outer side of the U-shaped channel steel is 1~3mm.

5. A device according to claim 1, wherein The difference between the thickness of the pulley and the inner width of the U-shaped channel steel is 1~2mm.

6. A device according to claim 1, wherein The maintenance trolley is also equipped with a braking device, which includes a right-angle lever. A threaded round steel bar is vertically connected to the lower end face of the horizontal bar of the right-angle lever. The threaded round steel bar and the vertical bar of the right-angle lever are located on both sides of the horizontal bar. An internally threaded ring is screwed onto the threaded round steel bar. The outer side wall of the internally threaded ring is fixedly connected to the inner side wall of the through hole on the bottom plate of the trolley body. The lower end face of the threaded round steel bar is opposite to the upper end face of the U-shaped channel steel bar.

7. A pipe running device according to claim 6, wherein A friction block is fixed to the lower end of the threaded round steel bar; a round tube is sleeved on the vertical rod of the right-angle lever, and both ends of the round tube are fixedly connected to the vertical rod through steel plates.

8. A device according to claim 1, wherein The tunnel maintenance device also includes drag-eye plates located at both ends of the trolley body along its length, and hand-cranked winches located on the bulkheads at both ends of the tunnel passage. The hand-cranked winches are connected to the drag-eye plates via steel wire ropes.