一种用于金属件的自动检测包装设备

Abstract

本实用新型提供的一种用于金属件的自动检测包装设备，包括工作台，工作台上安装有上料输送带、转盘搬运机构、检测机构、下料机械手和下料输送带，上料输送带在转盘搬运机构的右侧，下料输送带上设有热封组件和覆膜组件对下料输送带内的载带进行覆膜热封。本申请的一种用于金属件的自动检测包装设备，布局紧凑，在对金属件进行搬运的同时实现对其检测，采用转盘的结构作为搬运载体的同时，将多个视觉检测环形排布于转盘圆周，从根本上消除了传统直线式流水线各工位间的冗余间距和长距离传输带，工件在转盘驱动下，依次精确流转至其他工位进行处理，流转路径最短化。

Claims

1. An automatic inspection and packaging apparatus for metal pieces, characterized in that: The system includes a workbench, on which are mounted a feeding conveyor belt, a turntable conveying mechanism, a detection mechanism, a discharging robot, and a discharging conveyor belt. The feeding conveyor belt is located to the right of the turntable conveying mechanism. The turntable conveying mechanism includes a first turntable and a first drive motor that drives the first turntable to rotate. The first drive motor is fixed to the workbench, and the first turntable drive is mounted above the first drive motor. Several sets of identical first adsorption components are arranged equidistantly along the circumferential direction of the first turntable's axis. At least two sets of first detection cameras are arranged counterclockwise along the outer periphery of the first turntable's axis. The first detection cameras are fixed to the workbench and are used to detect... The turntable conveying mechanism performs inspection while rotating and conveying materials. The inspection mechanism includes a second turntable, a second drive motor that drives the second turntable to rotate, and a second inspection camera. The second drive motor is fixed on the worktable, and the second turntable drive is installed above the second drive motor. The second inspection camera is installed on the left side of the second turntable and above it via a first support frame. The first support frame is fixedly installed on the worktable. The unloading robot is on the right side of the second turntable, and the unloading conveyor belt is arranged horizontally on the worktable in front of the second turntable. The unloading conveyor belt is equipped with a heat-sealing assembly and a film-coating assembly to heat-seal the carrier belt inside the unloading conveyor belt.

2. An automatic detection and packaging apparatus for metal pieces according to claim 1, characterized in that: The first turntable includes a first base with a disc structure. The first base has several mounting plates extending outward along its axis for mounting the first adsorption component. The first base has several first through holes equidistantly spaced along the circumferential direction of its axis. The first through holes penetrate the upper and lower ends of the first base and have a fan-shaped structure. A vacuum generator is installed above the axis of the first base for communicating with the first adsorption component to provide a gas source.

3. An automatic detection and packaging apparatus for metal pieces according to claim 2, characterized in that: The first adsorption assembly includes a first mounting frame, a first air tube, and a first suction nozzle. The first suction nozzle is mounted and connected below the first air tube. The first mounting frame is fixed to a mounting plate. The first air tube is vertically and elastically mounted on the first mounting frame. The first suction nozzle is located below the mounting plate.

4. An automatic detection and packaging apparatus for metal pieces according to claim 3, characterized in that: The first mounting bracket includes a first connecting plate, a second connecting plate, and a third connecting plate. The second connecting plate is vertically connected to one side of the first connecting plate, and the third connecting plate is vertically connected to one side of the top of the second connecting plate. The first and third connecting plates are parallel to each other and not on the same side. The first connecting plate is fixed to the mounting plate. The third connecting plate has a first mounting hole with an open structure. The first air pipe is installed in the first mounting hole. A first limiting nut is installed above the first air pipe, and the first limiting nut is above the third connecting plate. A first compression spring is sleeved on the first air pipe. The first air tube is compressed between the third connecting plate and the mounting plate. A limiting block is also provided below the first compression spring. The limiting block is detachably installed on the first air tube and below the first compression spring. The limiting block has a rectangular structure and is provided with a second mounting hole and a first opening groove. The first opening groove communicates with the second mounting hole and its other end penetrates through the side wall of the limiting block. The first air tube passes through the second mounting hole and the mounting plate. The side of the limiting block is provided with a first locking hole that penetrates through the first opening groove. The first locking hole penetrates through the left and right ends of the limiting block. A locking screw is threaded into the first locking hole to lock and fix the limiting block to the first air tube.

5. An automatic detection and packaging apparatus for metal pieces according to any one of claims 1-4, characterized in that: The second turntable has several identical positioning grooves installed at equal intervals along its circumferential direction. The shape of the positioning groove matches the shape of the metal part. Several air holes are provided at the bottom of the positioning groove, and the air holes pass through the upper and lower ends of the second turntable.

6. An automatic detection and packaging apparatus for metal pieces according to claim 5, characterized in that: The right side of the second turntable is equipped with a defective product unloading mechanism, which includes a venting block, a protective cover, and a collection box. The second drive motor is fixed to the workbench via a first upright. The venting block is fixed to one side of the top of the first upright and below the second turntable. The venting block has vent holes penetrating its upper and lower ends. An air nozzle is installed below the venting block and connected to an air pump for air supply. The protective cover is a hollow frame structure with an opening at the bottom that communicates with the collection box. The collection box is placed on the workbench below the second turntable. The protective cover has an inlet facing the second turntable. As the second turntable rotates, the positioning groove on the second turntable rotates into the protective cover, and the vent holes communicate with the air blowing holes in the positioning groove.

7. An automatic detection and packaging apparatus for metal pieces according to claim 6, characterized in that: The unloading robot includes a second upright, a third drive motor, a drive arm assembly, and a suction nozzle assembly. The second upright is fixed to a worktable, and the third drive motor is fixed above the second upright. A support plate is vertically mounted above the second upright. A first pulley and a second pulley are rotatably mounted on the front side of the support plate. The first pulley and the second pulley are arranged laterally on the support plate. The first pulley is driven by the third drive motor, and the first pulley is synchronously transmitted to the second pulley via a belt. The drive arm assembly includes a first swing arm, a second swing arm, and a drive plate. The first swing arm and the second swing arm... The structures are identical. The first swing arm is installed on the first pulley, one end of the first swing arm is fixedly connected to the shaft of the first pulley, and the other end is movably installed on one side of the drive plate. One end of the second swing arm is installed on the second pulley, and the other end is movably installed on the drive plate. The first and second swing arms synchronously drive the drive plate to swing up and down. The suction nozzle assembly is fixed on the drive plate. The suction nozzle assembly includes a connecting frame, a hollow stepper motor, and a second suction nozzle. The connecting frame is fixedly installed on the drive plate, the hollow stepper motor is fixed on the connecting frame, and the second suction nozzle is driven and installed below the hollow stepper motor.

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