Integrated molding device for medical device packaging cartons

Abstract

This utility model discloses an integrated forming device for medical device packaging cartons, belonging to the technical field of integrated forming devices. The integrated forming device for medical device packaging cartons includes a main forming machine, the inner side of which is fixedly connected to the ends of a packaging carton conveyor line and a medical device conveyor line, respectively. The medical device conveyor line is located on one side of the packaging carton conveyor line. The end of the packaging carton conveyor line is correspondingly arranged with one end of an upper and lower sealing mechanism. In this utility model, a telescopic cylinder on the mounting base pushes a medical device push plate, which, in conjunction with the linear guiding function of an auxiliary guide rod, can accurately deliver the medical device into the medical device limiting frame, avoiding positional deviations caused by human operation, reducing the risk of device collisions due to inaccurate positioning from the source, and ensuring the accuracy of subsequent gripping processes.

Description

Technical Field

[0001] This utility model relates to the field of testing device technology, specifically an integrated molding device for medical device packaging cartons. Background Technology

[0002] In the medical device industry, packaging is crucial, directly impacting the safety and integrity of medical devices during transportation and storage. As the medical device market continues to expand, the demands for packaging efficiency and quality are becoming increasingly stringent. Traditional medical device packaging carton forming processes often involve multiple independent steps and equipment, with separate stages for medical device transport, packing, and sealing. This not only occupies significant production space but also makes the transitions between processes prone to bottlenecks and delays, resulting in overall low packaging efficiency.

[0003] Traditional decentralized packaging equipment struggles to precisely control every step of the process. During carton forming, deviations in shape and size accuracy may occur; in medical device packing, collisions and misalignments are prone to occur, affecting device quality; and the sealing strength varies, compromising the safety of medical devices in complex transportation environments. Furthermore, multi-device collaborative operation requires significant manpower for management, increasing production costs and management complexity. Utility Model Content

[0004] The purpose of this utility model is to provide an integrated forming device for medical device packaging cartons. By installing the medical device conveyor line and the packaging carton conveyor line with the main forming machine and using them in conjunction with the upper and lower sealing mechanisms, the device's precise positioning and production efficiency are improved, thereby solving the technical problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: An integrated molding device for medical device packaging cartons, comprising: The main body forming machine is fixedly connected to the ends of the packaging carton conveyor line and the medical device conveyor line on its inner side; the medical device conveyor line is located on one side of the packaging carton conveyor line; the end of the packaging carton conveyor line is correspondingly set to one end of the upper and lower sealing mechanism. The main forming machine includes a frame, the inner side of which is fixedly connected to the ends of the packaging carton conveyor belt and the medical device conveyor belt, respectively. A carton end support mechanism is symmetrically installed on the frame, located at the upper end of the packaging carton conveyor belt. A mounting base is fixedly installed on the frame, located on one side of the medical device conveyor belt. A telescopic cylinder is fixedly installed on the mounting base, with one end connected to a medical device push plate. An auxiliary guide rod is symmetrically arranged on the medical device push plate, and the auxiliary guide rod is slidably connected to a sliding seat symmetrically arranged on the mounting base.

[0006] As a further technical solution of this utility model, the equipment frame is provided with a medical device limiting frame, which is located on one side of the medical device push plate. A telescopic cylinder II is fixedly installed on the equipment frame, and the end of the telescopic cylinder II is connected to the sliding platform.

[0007] As a further technical solution of this utility model, the sliding platform is located at the upper end of the medical device limiting frame, and a drive motor is fixedly installed on the upper surface of the sliding platform. The end of the drive motor is connected to a reducer, the other end of the reducer is connected to a transmission chain belt, the transmission chain belt is located inside the connecting vertical seat, and the bottom of the connecting vertical seat is fixedly connected to the upper surface of the sliding platform.

[0008] As a further technical solution of this utility model, the transmission chain belt is meshed with the lifting toothed plate, the two sides of the lifting toothed plate are slidably connected to the inner side of the connecting vertical seat, the bottom of the connecting vertical seat is fixedly connected to the medical device adsorption frame, and the lower end of the medical device adsorption frame is provided with a medical device limiting frame.

[0009] As a further technical solution of this utility model, each of the four corners of the upper end of the medical device adsorption rack is provided with an auxiliary guide rod. The auxiliary guide rod is slidably connected to the slide seat provided at the four corners of the upper sliding platform. Multiple sliders are symmetrically provided at the lower end of the sliding platform. The multiple sliders are slidably connected to the guide rail. The guide rail is symmetrically provided on the inner side of the equipment frame.

[0010] As a further technical solution of this utility model, the bottom of the other end of the packaging carton conveyor belt is connected to the support frame, and the upper surface of the other end of the packaging carton conveyor belt is symmetrically provided with a carton side support mechanism. The carton side support mechanism is connected to the upper two sides of the packaging carton. A guide mechanism is provided on the packaging carton conveyor belt, and the guide mechanism is located at the front end of the carton side support mechanism. The end of the packaging carton conveyor belt is correspondingly provided with the upper and lower sealing mechanisms.

[0011] As a further technical solution of this utility model, the bottom of the other end of the medical device conveyor belt is connected to the support leg, the upper surface of the medical device conveyor belt is connected to the medical device conveyor belt, and a second guide mechanism is provided on the medical device conveyor belt.

[0012] Compared with the prior art, the beneficial effects of this utility model are: In this utility model, the telescopic cylinder on the mounting base pushes the medical device push plate, and with the linear guiding function of the auxiliary guide rod, the medical device can be accurately sent into the medical device limiting frame, avoiding positional deviation caused by human operation, reducing the risk of device collision caused by inaccurate positioning from the source, and ensuring the accuracy of subsequent gripping processes. This utility model features a transmission system consisting of a drive motor, a reducer, a transmission chain, and a lifting toothed plate. This system improves the adsorption accuracy of the medical device adsorption rack. With the stable guidance of the auxiliary guide rod two, it ensures that the adsorption rack moves vertically without deviation. At the same time, when the sliding platform slides along the guide rail, it achieves high-precision horizontal transfer through the drive control of the telescopic cylinder two, smoothly transferring the device to the designated position on the packaging carton, thus completing precise transfer and gripping. This utility model features a support leg that ensures the stability of the medical device conveyor belt, and a guide mechanism that assists in the automatic alignment of medical devices, eliminating the need for manual alignment of each device individually. This improves the feeding speed and consistency of medical devices, laying the foundation for accurate subsequent packaging. This utility model provides stable support for the packaging carton conveyor belt, with a support frame that automatically opens the packaging carton from both sides, an end support mechanism that opens the packaging carton from the end, and a guide mechanism that corrects the posture. This replaces manual support and alignment, allowing the packaging carton to quickly enter the ready-to-pack state and reducing the time and errors of manual operation. Attached Figure Description

[0013] Figure 1 This is a three-dimensional structural diagram of the present invention.

[0014] Figure 2 This utility model Figure 1 Top view.

[0015] Figure 3 This utility model Figure 2 A schematic diagram of the partially split structure.

[0016] Figure 4 This utility model Figure 3 A schematic diagram of the partially split structure.

[0017] Figure 5 This utility model Figure 4 The left view.

[0018] Figure 6 This utility model Figure 4 A schematic diagram of the split structure.

[0019] Figure 7 This utility model Figure 6 Top view.

[0020] Figure 8 This utility model Figure 4 A magnified view of a portion of the image.

[0021] Figure 9 This utility model Figure 5 A magnified view of a portion of the image.

[0022] In the diagram: 1-Main body forming machine, 2-Packaging carton conveyor line, 3-Medical device conveyor line, 4-Upper and lower sealing mechanism; 11-Equipment frame, 12-Carton end support mechanism, 13-Mounting base, 14-Telescopic cylinder one, 15-Medical device push plate, 16-Auxiliary guide rod one, 17-Medical device limiting frame, 18-Telescopic cylinder two, 19-Sliding platform, 110-Drive motor, 111-Reducer, 112-Connecting vertical seat, 113-Transmission chain belt, 114-Lifting toothed plate, 115-Medical device suction rack, 116-Auxiliary guide rod two, 117-Guide rail; 21-Support frame, 22-Carton conveyor belt, 23-Carton, 24-Carton side support mechanism, 25-Guide mechanism one; 31-Supporting leg, 32-Medical device conveyor belt, 33-Guide mechanism II, 34-Medical device. Detailed Implementation

[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0024] Please see Figure 1-9 In this embodiment of the present invention, an integrated forming device for medical device packaging cartons includes a main forming machine 1, the inner side of which is fixedly connected to the ends of a packaging carton conveyor line 2 and a medical device conveyor line 3, respectively; the medical device conveyor line 3 is located on one side of the packaging carton conveyor line 2; the end of the packaging carton conveyor line 2 is correspondingly arranged with one end of the upper and lower sealing mechanism 4. The main body forming machine 1 includes a machine frame 11, the inner side of which is fixedly connected to the ends of the packaging carton conveyor belt 22 and the medical device conveyor belt 32, respectively. A carton end support mechanism 12 is symmetrically installed on the machine frame 11, and the carton end support mechanism 12 is located at the upper end of the packaging carton conveyor belt 22. A mounting base 13 is fixedly installed on the machine frame 11, and the mounting base 13 is located on one side of the medical device conveyor belt 32. A telescopic cylinder 14 is fixedly installed on the mounting base 13, and the end of the telescopic cylinder 14 is connected to the medical device push plate 15. An auxiliary guide rod 16 is symmetrically provided on the medical device push plate 15, and the auxiliary guide rod 16 is slidably connected to the sliding seat symmetrically provided on the mounting base 13. The equipment frame 11 is provided with a medical device limiting frame 17, which is located on one side of the medical device push plate 15. A telescopic cylinder 18 is fixedly installed on the equipment frame 11, and the end of the telescopic cylinder 18 is connected to the sliding platform 19.

[0025] By adopting the above technical solution, the telescopic cylinder 14 on the mounting base 13 pushes the medical device push plate 15, and with the linear guiding function of the auxiliary guide rod 16, the medical device 34 can be accurately sent into the medical device limiting frame 17, avoiding positional deviation caused by human operation, reducing the risk of device collision caused by inaccurate positioning from the source, and ensuring the accuracy of subsequent gripping processes.

[0026] In this embodiment, the sliding platform 19 is located at the upper end of the medical device limiting frame 17, and a drive motor 110 is fixedly installed on the upper surface of the sliding platform 19. The end of the drive motor 110 is connected to the reducer 111, and the other end of the reducer 111 is connected to the transmission chain 113. The transmission chain 113 is located inside the connecting vertical seat 112, and the bottom of the connecting vertical seat 112 is fixedly connected to the upper surface of the sliding platform 19. The transmission chain belt 113 is engaged with the lifting tooth plate 114. The two sides of the lifting tooth plate 114 are slidably connected to the inner side of the connecting vertical seat 112. The bottom of the connecting vertical seat 112 is fixedly connected to the medical device adsorption frame 115. The lower end of the medical device adsorption frame 115 is provided with a medical device limiting frame 17. The medical device adsorption rack 115 is provided with auxiliary guide rods 116 at the four corners of the upper end. The auxiliary guide rods 116 are slidably connected to the slide seats at the four corners of the upper sliding platform 19. Multiple sliders are symmetrically provided at the lower end of the sliding platform 19. The multiple sliders are slidably connected to the guide rail 117. The guide rail 117 is symmetrically provided on the inner side of the equipment frame 11.

[0027] By adopting the above technical solution, the transmission system composed of drive motor 110, reducer 111, transmission chain belt 113 and lifting toothed plate 114 improves the adsorption accuracy of medical device adsorption rack 115. With the stable guidance of auxiliary guide rod 116, the vertical movement of the adsorption rack is ensured without deviation. At the same time, when the sliding platform 19 slides along the guide rail 117, it is driven and controlled by telescopic cylinder 18 to achieve high-precision horizontal transfer and smoothly transfer to the designated position of the packaging carton 23, completing precise transfer and gripping.

[0028] In this embodiment, the bottom of the other end of the packaging carton conveyor belt 22 is connected to the support frame 21. The upper surface of the other end of the packaging carton conveyor belt 22 is symmetrically provided with a carton side support mechanism 24. The carton side support mechanism 24 is connected to the upper two sides of the packaging carton 23. A guide mechanism 25 is provided on the packaging carton conveyor belt 22. The guide mechanism 25 is located at the front end of the carton side support mechanism 24. The end of the packaging carton conveyor belt 22 is correspondingly provided with the upper and lower sealing mechanisms 4.

[0029] By adopting the above technical solution, the support frame 21 stably supports the packaging carton conveyor belt 22, the carton side support mechanism 24 automatically opens the packaging carton 23 from both sides, the carton end support mechanism 12 opens the packaging carton 23 from the end, and the guide mechanism 25 corrects the posture, replacing manual support and alignment, so that the packaging carton 23 can quickly enter the ready-to-pack state, reducing the time and errors of manual operation.

[0030] In this embodiment, the bottom of the other end of the medical device conveyor belt 32 is connected to the support leg 31, the upper surface of the medical device conveyor belt 32 is connected to the medical device conveyor belt 32, and a guide mechanism 33 is provided on the medical device conveyor belt 32.

[0031] By adopting the above technical solution, the support leg 31 ensures the stability of the medical device conveyor belt 32, and the guide mechanism 33 assists the medical device 34 to automatically align, eliminating the need for manual alignment of each device, thereby improving the feeding speed and consistency of the medical device 34 and laying the foundation for subsequent accurate packing.

[0032] The working principle of this utility model is as follows: After the medical device 34 enters the main body forming machine 1 along with the medical device conveyor belt 32, the telescopic cylinder 14 extends, pushing the medical device push plate 15 forward. The auxiliary guide rod 16 ensures the linear movement of the push plate, pushing the medical device 34 towards the medical device limiting frame 17 to complete the initial push. The sliding platform 19 is driven by the telescopic cylinder 18 and slides along the guide rail 117 to above the medical device 34. At this time, the drive motor 110 starts, and after being reduced by the reducer 111, it drives the lifting toothed plate 114 to rise and fall along the connecting vertical seat 112 through the transmission chain belt 113. The medical device suction rack 115 moves synchronously with the lifting toothed plate 114. When it descends to the position of the medical device 34, it uses the suction function to grab the medical device 34. After grabbing, the drive motor 110 reverses, the lifting toothed plate 114 rises, and the auxiliary guide rod 116 ensures the vertical movement of the medical device suction rack 115 is stable. The sliding platform 19, under the action of the telescopic cylinder 18, carries the gripped medical device 34 to the packaging carton 23 on the packaging carton conveyor belt 22; after reaching the top of the packaging carton 23, the medical device suction rack 115 descends again to accurately place the medical device 34 into the packaging carton 23, completing the packing. The packaged carton 23, once packed, continues to be conveyed to the end by the carton conveyor belt 22 and docks with the upper and lower sealing mechanism 4; the upper and lower sealing mechanism 4 is activated to seal the top and bottom of the carton 23. The telescopic cylinder 14 on the mounting base 13 pushes the medical device push plate 15. With the linear guidance function of the auxiliary guide rod 16, the medical device 34 can be accurately sent into the medical device limit frame 17, avoiding positional deviation caused by human operation, reducing the risk of device collision caused by inaccurate positioning from the source, and ensuring the accuracy of subsequent gripping processes. The transmission system, consisting of a drive motor 110, a reducer 111, a transmission chain 113, and a lifting toothed plate 114, improves the adsorption accuracy of the medical device adsorption rack 115. With the stable guidance of the auxiliary guide rod 116, it ensures that the vertical movement of the adsorption rack is without deviation. At the same time, when the sliding platform 19 slides along the guide rail 117, it achieves high-precision horizontal transfer through the drive control of the telescopic cylinder 18, and smoothly transfers the device to the designated position of the packaging carton 23, completing precise transfer and gripping. Support leg 31 ensures the stability of medical device conveyor belt 32, and guide mechanism 2 33 assists medical device 34 to automatically align, eliminating the need for manual alignment of each device, improving the feeding speed and consistency of medical device 34, and laying the foundation for accurate packing in the future. The support frame 21 stably supports the packaging carton conveyor belt 22. The side support mechanism 24 automatically opens the packaging carton 23 from both sides, the end support mechanism 12 opens the packaging carton 23 from the end, and the guide mechanism 25 corrects the posture, replacing manual support and alignment, so that the packaging carton 23 can quickly enter the ready-to-pack state, reducing the time and errors of manual operation.

[0033] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.

[0034] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style of the specification is merely for clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

Claims

1. An integrated forming apparatus for medical instrument carton packaging, characterized by: include The main body forming machine (1) is fixedly connected to the ends of the packaging carton conveyor line (2) and the medical device conveyor line (3) respectively on its inner side; the medical device conveyor line (3) is located on one side of the packaging carton conveyor line (2); the end of the packaging carton conveyor line (2) is correspondingly set to one end of the upper and lower sealing mechanism (4); The main body forming machine (1) includes a machine frame (11), the inner side of which is fixedly connected to the ends of the packaging carton conveyor belt (22) and the medical device conveyor belt (32), and a carton end support mechanism (12) is symmetrically installed on the machine frame (11), the carton end support mechanism (12) is located at the upper end of the packaging carton conveyor belt (22); a mounting seat (13) is fixedly installed on the machine frame (11), the mounting seat (13) is located on one side of the medical device conveyor belt (32), and a telescopic cylinder (14) is fixedly installed on the mounting seat (13), the end of the telescopic cylinder (14) is connected to the medical device push plate (15), an auxiliary guide rod (16) is symmetrically provided on the medical device push plate (15), and the auxiliary guide rod (16) is slidably connected to the sliding seat symmetrically provided on the mounting seat (13).

2. The apparatus according to claim 1, wherein: The equipment frame (11) is provided with a medical device limiting frame (17), which is located on one side of the medical device push plate (15). A telescopic cylinder (18) is fixedly installed on the equipment frame (11), and the end of the telescopic cylinder (18) is connected to the sliding platform (19).

3. An apparatus for integrally forming a carton for medical instrument packaging according to claim 2, wherein: The sliding platform (19) is located at the upper end of the medical device limiting frame (17), and a drive motor (110) is fixedly installed on the upper surface of the sliding platform (19). The end of the drive motor (110) is connected to the reducer (111), and the other end of the reducer (111) is connected to the transmission chain (113). The transmission chain (113) is located inside the connecting vertical seat (112), and the bottom of the connecting vertical seat (112) is fixedly connected to the upper surface of the sliding platform (19).

4. The apparatus according to claim 3, wherein: The transmission chain (113) is engaged with the lifting toothed plate (114), the two sides of the lifting toothed plate (114) are slidably connected to the inner side of the connecting vertical seat (112), the bottom of the connecting vertical seat (112) is fixedly connected to the medical device adsorption frame (115), and the lower end of the medical device adsorption frame (115) is provided with a medical device limiting frame (17).

5. The apparatus according to claim 4, wherein: The medical device adsorption rack (115) is provided with auxiliary guide rods (116) at the four corners of the upper end. The auxiliary guide rods (116) are slidably connected to the slide seats at the four corners of the upper sliding platform (19). The lower end of the sliding platform (19) is provided with multiple sliders symmetrically. The multiple sliders are slidably connected to the guide rail (117). The guide rail (117) is symmetrically located inside the equipment frame (11).

6. An apparatus for integrally forming a carton for medical instrument packaging according to claim 1, wherein: The other end bottom of the packaging carton conveying belt (22) is connected with the support frame body (21), the upper surface of the other end of the packaging carton conveying belt (22) is symmetrically provided with a carton side supporting mechanism (24), the carton side supporting mechanism (24) is connected with the two sides of the upper end of the packaging carton (23), the packaging carton conveying belt (22) is provided with a guide mechanism I (25), and the guide mechanism I (25) is arranged at the front end of the carton side supporting mechanism (24); the end of the packaging carton conveying belt (22) is correspondingly arranged with the upper and lower carton sealing mechanisms (4).

7. An apparatus for integrally forming a carton for medical instrument packaging according to claim 1, wherein: The other end bottom of the medical instrument conveying belt (32) is connected with the support leg (31), the upper surface of the medical instrument conveying belt (32) is connected with the medical instrument conveying belt (32), and the medical instrument conveying belt (32) is provided with a guide mechanism II (33).

Images