IBC桶自动立库灌装线
By coordinating the three-dimensional temporary storage warehouse with the multi-directional conveying mechanism, the problem of frequent shutdowns caused by the imbalance of upstream and downstream cycles in the existing IBC barrel filling line has been solved, realizing continuous and efficient production of filling and conveying, and reducing space costs and transfer risks.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- ELANTAS ZHUHAI CO LTD
- Filing Date
- 2025-09-05
- Publication Date
- 2026-07-17
AI Technical Summary
The existing IBC barrel filling line lacks a flexible buffer and scheduling mechanism, resulting in low production line stability and space utilization, frequent downtime, increased site rental and maintenance costs, and high risk of material loss.
By employing a three-dimensional temporary storage system and a multi-directional conveyor mechanism, and using a stacking mechanism to achieve production line buffering and intelligent scheduling, a continuous processing line is formed. The system integrates filling, weighing, and labeling mechanisms, and utilizes visual inspection and capping components to improve the automation level of the equipment and reduce manual intervention.
It ensures the continuity of the entire filling and transportation process, improves production efficiency, reduces the need for factory space, lowers transportation risks and costs, and increases equipment utilization and production cycle time.
Smart Images
Figure CN224512200U_ABST
Abstract
Claims
1. An IBC drum automated storage and filling line, characterized by, include: The first conveying mechanism (1) conveys the IBC barrel (8) along the feeding direction; Two three-dimensional temporary storage bins (2) are symmetrically arranged at the discharge end of the first conveying mechanism (1) along the feeding direction; The second conveying mechanism (3) is set at the discharge end of the three-dimensional temporary storage (2), and the second conveying mechanism (3) conveys the IBC barrel (8) in a direction perpendicular to the feeding direction; A stacking mechanism (4) is disposed between the two three-dimensional temporary storage units (2), the stacking mechanism (4) being configured to transfer IBC barrels (8) between the first conveying mechanism (1) and the three-dimensional temporary storage unit (2) or between the three-dimensional temporary storage unit (2) and the second conveying mechanism (3); A third conveying mechanism (5) is connected to the output end of the second conveying mechanism (3), and the third conveying mechanism (5) conveys the IBC barrel (8) in the opposite direction to the feeding direction; and The filling mechanism (6), weighing mechanism and labeling mechanism (7) are arranged sequentially along the conveying direction of the third conveying mechanism (5).
2. The automatic vertical storage filling line for IBC barrels according to claim 1, characterized in that, The filling mechanism (6) includes: A filling chamber (61) is provided on the third conveying mechanism (5); A transfer assembly (62) is disposed within the filling chamber (61); A first working unit (63) is connected to the transfer assembly (62) and is used to fill the IBC container (8) with material. The second working unit (64) is connected to the transfer assembly (62) and is used to perform a capping operation on the IBC bucket (8).
3. The IBC totes automated storage and filling line of claim 2, wherein, The first working unit (63) includes at least one filling valve gun (631), which is disposed on the transfer assembly (62); The second working unit (64) includes at least one vision detection component (641) and at least one capping component (642), both of which are disposed on the transfer component (62). The vision detection component (641) is used to identify the position of the mouth of the IBC bucket (8).
4. The IBC totes automated storage and filling line of claim 3, wherein, The filling valve gun (631) is provided with a leak-proof component (643), which is used to catch the residual liquid dripping from the filling valve gun (631) after filling is completed.
5. The IBC totes automated storage and filling line of claim 4, wherein, Two capping assemblies (642) are provided. One capping assembly (642) is configured to screw on the inner-embedded IBC bucket (8) lid, and the other capping assembly (642) is configured to screw on the outer-covered IBC bucket (8) lid.
6. The IBC totes automated storage and filling line of claim 5, wherein, The number of capping assemblies (642) is the same as the number of filling valve guns (631), and the capping assemblies (642) and the filling valve guns (631) are arranged side by side.
7. The IBC totes automated storage and filling line of claim 6 wherein, The stacking mechanism (4) includes: A guide rail (41) extends in the front-to-back direction and is located between the two three-dimensional temporary storage bins (2); The walking assembly (42) is movably mounted on the guide rail (41) in the front-to-back direction; The lifting component (43) is movably mounted on the walking component (42) in the vertical direction; A fork assembly (44) is connected to the lifting assembly (43) and is configured to extend into or out of the three-dimensional temporary storage (2) to access the IBC bucket (8).
8. The IBC totes automated storage and filling line of claim 7, wherein, The labeling mechanism (7) includes: The frame (71) is mounted on the third conveying mechanism (5); An unwinding assembly (72) is disposed on the frame (71) for loading and releasing label rolls; A peeling assembly (73) is provided on the frame (71) and the label separates from the backing paper when the label roll passes around the peeling assembly (73); A labeling head (74) is telescopically mounted on the frame (71) in the left-right direction. The labeling head (74) is located on the output side of the peeling assembly (73). The labeling head (74) is used to adsorb the separated labels. A drive assembly (75) is mounted on the frame (71) and is connected to the labeling head (74) via a transmission connection.
9. The IBC totes automated storage and filling line of claim 8 wherein, The labeling mechanism (7) also includes a label compartment (76). The unwinding assembly (72) and the peeling assembly (73) are both located in the label compartment (76). The label compartment (76) has a label dispensing slot on the end plate near the labeling head (74). The end of the peeling assembly (73) extends to the label dispensing slot. When the label roll passes the end of the peeling assembly (73), the label separates from the backing paper and the label part extends out of the label dispensing slot.
10. The IBC totes automated storage and filling line of any one of claims 1 to 9, wherein, The three-dimensional temporary storage warehouse (2) includes a first temporary storage unit warehouse (21) and a second temporary storage unit warehouse (22) arranged side by side on the same side of the stacking mechanism (4). The second temporary storage unit warehouse (22) is located on the side of the first temporary storage unit warehouse (21) away from the stacking mechanism (4). The first temporary storage unit warehouse (21) is provided with a plurality of first storage locations (211), which are arranged in an array along the front-back direction and the height direction. The second temporary storage unit warehouse (22) is provided with a plurality of second storage locations (221), which are arranged in an array along the front-back direction and the height direction. The plurality of first storage locations (211) and the plurality of second storage locations (221) are arranged in a stepped manner.