A chute blockage treatment device

Abstract

This utility model provides a chute blockage treatment device, including: a chute; a detection component, which is disposed inside the chute. The detection component has a signal triggering part and a signal transmitting part. The signal triggering part is movably disposed, and a preset distance is provided between the signal triggering part and the signal transmitting part. When the movable end of the signal triggering part exceeds the preset distance from the signal transmitting part and the duration exceeds a preset time, the signal transmitting part is triggered to send a signal to process the material. By combining the mechanical triggering of the signal triggering part with the delayed judgment of the signal transmitting part, the device effectively distinguishes between instantaneous material impact and continuous blockage, significantly reducing the probability of false triggering caused by brief material fluctuations, and improving the accuracy and reliability of coal pile detection.

Description

Technical Field

[0001] This utility model relates to the field of coal washing and beneficiation technology, specifically to a device for treating chute blockage. Background Technology

[0002] In the coal preparation industry, chutes are installed between washing and processing equipment and storage and transportation devices, undertaking tasks such as conveying, sealing, connecting, and transferring. Coal preparation plants have numerous pieces of equipment, therefore chutes, as a type of non-standard equipment, constitute a large number in coal preparation plants. Due to the complexity and special nature of the coal transportation process, problems such as insensitive coal pile-up protection switches and imperfect protection performance may emerge during production operation. In actual production, if coal pile-up or blockage occurs in the chute, the chute space will become increasingly narrow, causing severe coal accumulation, ultimately leading to material spillage, equipment overload, tearing, and damage, seriously affecting the safe operation of the equipment. Commonly used coal pile-up protection devices include counterweight type (tilted type), electrode type, rotary paddle type, and pressure-sensitive type, etc., which have certain requirements for the operating environment. If the operating environment does not meet the requirements, the coal pile-up protection device will often malfunction, leading to shutdown and affecting production.

[0003] Therefore, existing technologies need further development. Utility Model Content

[0004] The purpose of this utility model is to overcome the above-mentioned technical deficiencies and provide a chute blockage treatment device to solve the technical problem that coal stacking protection in related technologies has certain requirements on the operating environment. If the operating environment does not meet the requirements, it often causes the coal stacking protection to malfunction and cause shutdown, affecting production.

[0005] To achieve the above technical objectives, the present invention adopts the following technical solution: a chute blockage treatment device is provided, comprising: a chute; a detection component, the detection component being disposed within the chute, the detection component having a signal triggering part and a signal transmitting part, the signal triggering part being movably disposed, a preset distance being provided between the signal triggering part and the signal transmitting part, and when the movable end of the signal triggering part exceeds the preset distance from the signal transmitting part, and the duration exceeds a preset time, the signal transmitting part is triggered to emit a signal to process the material.

[0006] Furthermore, the detection assembly includes: a mounting plate having a movable space, the mounting plate being mounted on a chute; a detection element mounted on the mounting plate, the detection end of the detection element being located above the movable space; a controller electrically connected to the detection element; a trigger plate, at least a portion of the trigger plate being rotatably disposed within the movable space, the trigger end of the trigger plate being located within the chute; and the movable end of the trigger plate being located above the movable space.

[0007] Furthermore, the chute blockage treatment device also includes an alarm, which is electrically connected to the controller.

[0008] Furthermore, the chute blockage treatment device also includes a blockage treatment component, which is signal-connected to the detection component so that the blockage treatment component is driven by the signal emitted by the detection component to treat the blockage material.

[0009] Furthermore, the blockage treatment assembly includes: a connecting plate movably disposed within the chute; an agitating plate connected to the connecting plate, the agitating plate extending perpendicularly to the connecting plate extending; and a rotating plate movably disposed on the side of the connecting plate away from the agitating plate, the rotating plate being connected to the connecting plate, and at least a portion of the rotating plate being located on the outer wall of the chute, so that the movement of the rotating plate drives the connecting plate and the agitating plate to move within the chute.

[0010] Furthermore, the blockage treatment assembly also includes: a drive unit, which is electrically connected to the signal transmitter; the drive unit is rotatably mounted on the chute, and the drive end of the drive unit is driven to connect to the rotating plate so as to drive the rotating plate to move.

[0011] Furthermore, the chute has an opening, and the connecting end of the rotating plate passes through the opening and connects to the connecting plate; the blockage treatment assembly also includes a flexible sealing plate, which is connected to the chute and the rotating plate respectively to close the opening.

[0012] Furthermore, the stirring plate is provided with sharp points.

[0013] Beneficial effects:

[0014] 1. By combining the mechanical triggering of the signal triggering unit with the delay judgment of the signal transmitting unit, the instantaneous material impact and the continuous blockage state are effectively distinguished, which significantly reduces the probability of false triggering caused by short-term material fluctuations and improves the accuracy and reliability of coal pile detection.

[0015] 2. Through the automatic linkage scheme of the detection component and the blockage handling component, the "detection-handling" integrated closed-loop control is realized, which can actively clear the blockage material without manual intervention, greatly improving the efficiency of fault handling.

[0016] 3. Through the dynamic sealing scheme of the flexible sealing plate, while ensuring the free movement of the rotating plate, the gap of the moving opening is completely sealed to prevent coal powder leakage from contaminating the equipment and to prevent external dust from entering the chute. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the overall structure of a chute blockage treatment device used in an embodiment of this utility model;

[0018] Figure 2 This is a first-view schematic diagram of a chute blockage treatment device used in an embodiment of this utility model;

[0019] Figure 3 This is a chute clogging treatment device used in an embodiment of the present invention. Figure 2 Enlarged view of point A in the image.

[0020] The above figures include the following reference numerals:

[0021] 1. Chute; 2. Detection assembly; 3. Mounting plate; 4. Detection component; 5. Trigger plate; 6. Blockage treatment assembly; 7. Connecting plate; 8. Agitating plate; 9. Rotating plate; 10. Driving component; 11. Flexible sealing plate; 12. Sharp part. Detailed Implementation

[0022] To enable those skilled in the art to better understand the present application, the technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present application, and not all embodiments. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without creative effort should fall within the scope of protection of the present application.

[0023] According to an embodiment of this utility model, a chute blockage treatment device is provided. Please refer to [link / reference]. Figures 1 to 3 The system includes: a chute 1; and a detection component 2, which is disposed in the chute 1. The detection component 2 has a signal triggering part and a signal transmitting part. The signal triggering part is movably disposed, and a preset distance is provided between the signal triggering part and the signal transmitting part. When the movable end of the signal triggering part exceeds the preset distance set with the signal transmitting part, and the duration exceeds a preset time, the signal transmitting part is triggered to send a signal to process the material.

[0024] By adopting the above technical solution, the combination of mechanical triggering of the signal triggering unit and delayed judgment of the signal transmitting unit effectively distinguishes between instantaneous material impact and continuous blockage, significantly reducing the probability of false triggering caused by brief material fluctuations and improving the accuracy and reliability of coal pile detection.

[0025] Preferably, the movable end of the signal triggering part exceeds the preset distance of 15cm from the signal transmitting part.

[0026] Please refer to Figure 3The detection component 2 includes: a mounting plate 3 having a movable space, the mounting plate 3 being mounted on the chute 1; a detection element 4, the detection element 4 being mounted on the mounting plate 3, with the detection end of the detection element 4 located above the movable space; a controller electrically connected to the detection element 4; a trigger plate 5, at least a portion of the trigger plate 5 being rotatably disposed within the movable space, with the trigger end of the trigger plate 5 located within the chute 1; and the movable end of the trigger plate 5 located above the movable space. When the material in the chute 1 applies force to the trigger end of the trigger plate 5, and the movable end of the trigger plate 5 moves away from the detection end of the detection element 4 for more than a preset time set by the controller, a signal transmitter emits a signal to provide a warning. The detection element 4 and the controller form a signal transmitter; the mounting plate 3 and the trigger plate 5 form a signal trigger.

[0027] Furthermore, the detection component 4 is a proximity switch or a distance sensor.

[0028] By adopting the above technical solution, the non-contact detection scheme between the trigger plate 5 and the detection element 4 avoids direct impact of materials on the proximity switch, significantly reducing mechanical wear; and by using the controller's preset time judgment logic, it effectively distinguishes between instantaneous material fluctuations and actual blockages, reducing false triggering rate and improving detection reliability.

[0029] Furthermore, the chute blockage treatment device also includes an alarm, which is electrically connected to the controller.

[0030] By adopting the above technical solution and through the real-time signal linkage between the alarm and the detection component 2, an audible and visual alarm is immediately issued when the trigger plate 5 deviates continuously, thereby achieving rapid early warning of coal pile accidents, buying time for manual intervention, and avoiding equipment overload damage.

[0031] Please refer to Figure 1 The chute blockage treatment device also includes a blockage treatment component 6, which is signal-connected to the detection component 2 so that the blockage treatment component 6 can be driven to treat the blockage material by the signal emitted by the detection component 2.

[0032] By adopting the above technical solution and through the automatic linkage between the detection component 2 and the blockage handling component 6, an integrated closed-loop control of "detection-handling" is achieved, which can actively clear blockages without manual intervention, greatly improving the efficiency of fault handling.

[0033] Please refer to Figure 2 and Figure 3The blockage treatment component 6 includes: a connecting plate 7, which is movably disposed within the chute 1; an agitating plate 8, which is mounted on one side of the connecting plate 7 and whose extension direction is perpendicular to that of the connecting plate 7; and a rotating plate 9, which is movably disposed on the side of the connecting plate 7 away from the agitating plate 8. The rotating plate 9 is connected to the connecting plate 7, and at least a portion of the rotating plate 9 is located on the outer wall of the chute 1, so as to drive the connecting plate 7 and the agitating plate 8 to move within the chute 1 through movement.

[0034] By adopting the above technical solution, the driving force is efficiently transmitted to the inside of the chute 1 through the exposed design of the rotating plate 9, which drives the connecting plate 7 and the stirring plate 8 to move, so as to stir the material accumulated in the chute 1 through the stirring plate 8, which facilitates the unblocking of the material.

[0035] Please refer to Figure 1 and Figure 2 The blockage treatment component 6 also includes a drive member 10, which is electrically connected to the signal transmitting unit. The drive member 10 is rotatably mounted on the chute 1, and the drive end of the drive member 10 is driven to be connected to the rotating plate 9 so as to drive the rotating plate 9 to move through the drive member 10.

[0036] By adopting the above technical solution, the direct connection between the drive component 10 and the rotating plate 9 avoids intermediate losses in the power transmission chain; the start and stop of the drive component 10 are directly controlled by electrical signals, ensuring the immediacy and synchronicity of the blockage handling action.

[0037] Please refer to Figure 1 and Figure 2 The chute 1 has an opening, and the connecting end of the rotating plate 9 passes through the opening and connects to the connecting plate 7. The blockage treatment component 6 also includes a flexible sealing plate 11, which is connected to the chute 1 and the rotating plate 9 respectively to close the opening.

[0038] By adopting the above technical solution and the dynamic sealing scheme of the flexible sealing plate 11, the gap of the moving opening is completely sealed while ensuring the free movement of the rotating plate 9, preventing coal powder leakage and pollution of the equipment, and isolating external dust from entering the chute.

[0039] Please refer to Figure 2 The stirring plate 8 is provided with a sharp part 12.

[0040] By adopting the above technical solution, the sharp part 12 is locally reinforced to concentrate stress and break up caking materials, significantly improving the penetration ability of high viscosity or compacted coal blocks, and avoiding excessive resistance from materials during the dredging process of the stirring plate 8, which would affect the stirring and dredging effect.

[0041] Furthermore, the sharp part 12 may be located at the top and / or bottom of the stirring plate 8.

[0042] Working principle:

[0043] When the material in chute 1 flows normally, the trigger end of trigger plate 5 is not subjected to abnormal pressure, and the movable end of trigger plate 5 maintains a preset distance from the detection end of detection element 4. Once material accumulates or blocks in chute 1, the accumulated material will push the trigger end of trigger plate 5, causing its movable end to move away from the detection end of detection element 4. If this deviation continues for more than the preset time of the controller, detection element 4 is triggered, and the controller determines that a blockage has occurred. The controller then drives the alarm to issue an alarm to remind the operator, and at the same time sends a drive signal to the blockage handling component 6. After receiving the signal, the drive component 10 starts, carrying... The rotating plate 9 moves; the movement of the rotating plate 9 is transmitted to the agitator 8 connected to it through the connecting plate 7, so that the agitator 8 and its sharp part 12 reciprocate in the blocked material to break and clear it; during this process, the flexible sealing plate 11 always moves with the rotating plate 9 and maintains a dynamic seal on the movable opening of the chute 1 to prevent material leakage; when the blockage is cleared and the material resumes flow, the trigger plate 5 returns to its original position under the action of gravity or the reset mechanism, the movable end of the trigger plate 5 re-enters the effective detection range of the detection element 4, the controller stops the alarm and shuts off the drive element 10, and the device resets and stands ready.

[0044] It should be noted that the terms "first," "second," etc., in the specification, claims, and accompanying drawings of this application are used to distinguish similar objects and are not necessarily used to describe a specific order or sequence. It should be understood that such data can be interchanged where appropriate so that the embodiments of this application described herein can be implemented in sequences other than those illustrated or described herein.

[0045] Optionally, specific examples in this embodiment can refer to the examples described in the above embodiments, and will not be repeated here.

[0046] The sequence numbers of the embodiments in this application are for descriptive purposes only and do not represent the superiority or inferiority of the embodiments.

[0047] In the above embodiments of this application, the descriptions of each embodiment have different focuses. For parts not described in detail in a certain embodiment, please refer to the relevant descriptions of other embodiments.

[0048] The above description is only a preferred embodiment of this application. It should be noted that for those skilled in the art, several improvements and modifications can be made without departing from the principle of this application, and these improvements and modifications should also be considered within the scope of protection of this application.

Claims

1. A chute clogging processing device characterized by comprising: include: chute (1); The detection component (2) is disposed in the chute (1). The detection component (2) has a signal triggering part and a signal transmitting part. The signal triggering part is movably disposed. A preset distance is provided between the signal triggering part and the signal transmitting part. When the movable end of the signal triggering part exceeds the preset distance set with the signal transmitting part and the duration exceeds a preset time, the signal transmitting part is triggered to send a signal to process the material.

2. The chute blockage processing apparatus according to claim 1, characterized by, The detection component (2) includes: Mounting plate (3), the mounting plate (3) having a movable space, the mounting plate (3) being mounted on the chute (1); The detection element (4) is mounted on the mounting plate (3), and the detection end of the detection element (4) is located above the active space; The controller is electrically connected to the detection element (4); A trigger plate (5) is provided, at least a portion of which is rotatably disposed within the active space, with the trigger end of the trigger plate (5) located within the chute (1); the active end of the trigger plate (5) is located above the active space.

3. The chute blockage processing apparatus according to claim 2, characterized by, The chute blockage treatment device also includes an alarm, which is electrically connected to the controller.

4. The chute blockage processing apparatus according to claim 1, characterized by, The chute blockage treatment device further includes a blockage treatment component (6), which is signal-connected to the detection component (2) so as to drive the blockage treatment component (6) to treat the blockage material through the signal emitted by the detection component (2).

5. The chute blockage processing apparatus according to claim 4, characterized by, The congestion handling component (6) includes: A connecting plate (7) is movably disposed within the chute (1); A stirring plate (8) is connected to a connecting plate (7), and the extension direction of the stirring plate (8) is perpendicular to the extension direction of the connecting plate (7). A rotating plate (9) is movably disposed on the side of the connecting plate (7) away from the agitating plate (8). The rotating plate (9) is connected to the connecting plate (7), and at least a portion of the rotating plate (9) is located on the outer wall of the chute (1) so that the rotating plate (9) can drive the connecting plate (7) and the agitating plate (8) to move within the chute (1).

6. The chute blockage processing apparatus according to claim 5, characterized by The congestion handling component (6) further includes: A driving member (10) is electrically connected to the signal transmitting part; the driving member (10) is rotatably disposed on the chute (1), and the driving end of the driving member (10) is driven to be connected to the rotating plate (9) so as to drive the rotating plate (9) to move through the driving member (10).

7. The chute blockage processing apparatus according to claim 5, characterized by, The chute (1) has an opening, and the connecting end of the rotating plate (9) passes through the opening and connects to the connecting plate (7); the blockage treatment component (6) further includes a flexible sealing plate (11), which is connected to the chute (1) and the rotating plate (9) respectively to close the opening.

8. The chute blockage processing apparatus according to claim 5, characterized by, The stirring plate (8) is provided with a sharp part (12).

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