一种机械手视觉物料摆盘设备

The vision-based material handling equipment, which uses two robotic arms working in tandem, solves the problems of insufficient precision and poor adaptability of existing equipment, and achieves efficient, accurate, and flexible material handling, thereby improving production efficiency and reducing consumable costs.

CN224512362UActive Publication Date: 2026-07-17SUZHOU HUIWEITENG INTELLIGENT TECH CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
SUZHOU HUIWEITENG INTELLIGENT TECH CO LTD
Filing Date
2025-09-22
Publication Date
2026-07-17

AI Technical Summary

Technical Problem

Existing material handling equipment suffers from insufficient precision, excessive manual intervention, low tray utilization, and poor adaptability, making it difficult to meet the demands of modern manufacturing for efficient, precise, and flexible production.

Method used

The structure adopts a dual-manipulator collaborative working design, combined with a vision positioning module and a limit block lifting mechanism, to achieve precise tray placement and tray recycling. Equipped with a multi-degree-of-freedom robotic arm and vision positioning module, it can adapt to rapid workstation switching of materials of various specifications.

Benefits of technology

It significantly improves the accuracy and efficiency of material placement, reduces material costs, minimizes manual intervention, and achieves efficient, precise, and flexible material placement, making it suitable for industries such as food and electronics manufacturing.

✦ Generated by Eureka AI based on patent content.

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Abstract

本实用新型公开一种机械手视觉物料摆盘设备,涉及自动化摆盘技术,用于物料摆盘及载盘复用。设备由搬运机械手、视觉摆盘机械手、原料A盘存储柜、成品存储柜、设空盘推送及丝杆补盘机构的原料B盘柜、正反转传送带、限位块顶升机构组成。工作时,搬运机械手取原料A盘放至传送带,限位块顶升固定;视觉摆盘机械手经视觉定位从原料B盘取料摆盘;限位块下降后,传送带反转送成品,搬运机械手移至成品柜;同步,原料B柜气缸推空盘,搬运机械手回收至原料A柜,丝杆顶升新原料B盘,完成循环。本设备通过机械手协作及视觉定位提精度,载盘循环补料降成本,传送带正反转与限位块促工位切换,全程自动化,效率超人工,减少人力且适配多规格物料摆盘。
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Claims

1. A robotic vision material tray placement device, comprising a handling robotic arm (1), a vision tray placement robotic arm (2), a raw material A tray storage cabinet (3), a finished product storage cabinet (4), a raw material B tray storage cabinet (5), a forward and reverse conveyor belt (6), and a limit block lifting mechanism (7); characterized in that: The visual tray-setting robot (2) integrates a visual positioning module (21). The raw material B tray storage cabinet (5) has a built-in empty tray pushing cylinder (51) and a tray lifting screw (52). The handling robot (1) is set up corresponding to the raw material A tray storage cabinet (3), the forward and reverse conveyor belt (6) and the finished product storage cabinet (4). The visual tray-setting robot (2) is set up corresponding to the tray-setting station of the raw material B tray storage cabinet (5) and the forward and reverse conveyor belt (6). All components are linked through the electrical control system. The handling robot (1) completes the loading of raw material A tray and the unloading of finished products. The visual tray-setting robot (2) achieves precise tray-setting through the visual positioning module (21). The forward and reverse conveyor belt (6) cooperates with the limit block lifting mechanism (7) to complete material conveying and positioning.

2. The robotic vision-based material tray laying device according to claim 1, wherein: The handling robot (1) includes a multi-degree-of-freedom robotic arm (11) and an end gripping component (12). The end gripping component (12) is equipped with a fork-shaped gripper (121) adapted to the raw material A disk, and the inner side of the gripper is provided with an anti-slip rubber layer.

3. The robotic vision-based plate laying apparatus of claim 1, wherein: The vision-based tray-stacking robot (2) includes a three-degree-of-freedom robotic arm (22) and an end-effector tray-stacking assembly (23). The end-effector tray-stacking assembly (23) is mounted on a lifting device and integrates a vision positioning module (21). The inner side of the gripper is provided with an anti-slip rubber layer.

4. The robotic vision-based material tray laying device according to claim 1, wherein: The visual positioning module (21) includes an industrial camera (211) and an image processor (212). The industrial camera (211) is installed above the end effector of the visual tray manipulator (2) and can collect the position image of the raw material A tray in real time and transmit it to the image processor (212).

5. The robotic vision-based material tray laying device according to claim 1, wherein: Both the raw material A tray storage cabinet (3) and the finished product storage cabinet (4) are equipped with multi-layer partitions (31). Each partition (31) has a slot (32) on its edge. The slot (32) is adapted to the edge of the raw material A tray and is used to limit and fix the placed raw material A tray.

6. The robotic vision-based material tray laying device according to claim 1, wherein: The piston rod end of the empty disc pusher cylinder (51) is provided with a pusher plate (511), which can smoothly push the empty disc of raw material B to the forward and reverse conveyor belt (6).

7. The robotic vision material tray arrangement device according to claim 1, characterized in that: The material tray lifting screw (52) is connected to the drive motor (521). The top of the screw is provided with a tray (522). The drive motor (521) drives the screw to rotate, thereby lifting the new raw material B tray to the gripping position.

8. The robotic vision-based material tray laying device according to claim 1, wherein: The forward and reverse conveyor belt (6) is provided with side guards (61) on both sides, and photoelectric sensors (62) are installed on the inner side of the side guards (61) to detect the conveying position of the raw material A disk.

9. The robotic vision-based material tray laying device according to claim 1, wherein: The limiting block lifting mechanism (7) includes a lifting cylinder (71) and a limiting block (72). The limiting block (72) has a fitting structure on one side edge facing the raw material A disk that is adapted to the edge of the raw material A disk, and can fit with the edge of the raw material A disk to achieve precise positioning.