A vibratory feeder for inductor coil processing

By designing the vibration mechanism, adjustment mechanism, and locking mechanism of the vibratory feeder for inductor coil processing, and using a dial to straighten the inductor coil, the problems of inductor coil stacking and jamming on the material rail were solved, achieving smooth coil transport and protection.

CN224512388UActive Publication Date: 2026-07-17HUBEI TIANSHI ELECTRONIC TECH CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
HUBEI TIANSHI ELECTRONIC TECH CO LTD
Filing Date
2025-09-10
Publication Date
2026-07-17

AI Technical Summary

Technical Problem

When inductor coils climb to the surface of the feed rail, they are prone to sticking together or being squeezed and stacked due to inertia, which can cause jamming and snagging.

Method used

A vibratory feeder for processing inductor coils was designed, comprising a vibration mechanism, an adjustment mechanism, and a locking mechanism. A dial plate is used to straighten the inductor coils to prevent stacking, and the angle of the dial plate can be adjusted by the adjustment mechanism to accommodate coils of different specifications.

Benefits of technology

It effectively prevents inductor coils from being squeezed and stacked on the material rail, reduces impact, protects the coils and avoids jamming, and adapts to the processing needs of coils of different specifications.

✦ Generated by Eureka AI based on patent content.

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Abstract

This utility model discloses a vibratory feeder for processing inductor coils, relating to the field of vibratory feeder technology. It includes a housing, a vibration mechanism at the bottom of the housing for driving the housing to vibrate, a mounting base movably connected to the inner wall of the housing, a material rail fixedly connected to the inner wall of the housing, a support plate fixedly connected to the top of the mounting base, a slider slidably connected to the inner wall of the support plate, a lever rotatably mounted outside the slider, an adjustment mechanism located outside the support plate for adjusting the angle of the lever, and a locking mechanism located outside the slider for fixing the slider's position. This utility model utilizes the vibration mechanism to drive the housing to vibrate, coordinating with the material rail to transport the inductor coil. When the inductor coil climbs onto the material rail, the lever straightens the tilted inductor coil that has just climbed onto the rail, preventing the inductor coil from being squeezed and stacked on the rail, reducing coil impact, protecting the inductor coil, and preventing material jamming.
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Description

Technical Field

[0001] This utility model relates to the field of vibratory feeder technology, and in particular to a vibratory feeder for processing inductor coils. Background Technology

[0002] A vibratory feeder for inductor coil processing is an auxiliary device used in automated assembly or processing machinery. It is mainly used to automatically orient and arrange disordered inductor coils through vibration and transport them to the processing equipment.

[0003] When the vibratory feeder for inductor processing transports the inductor coil, the inductor coil leaves the vibratory feeder and climbs onto the material rail. However, when the inductor coil climbs onto the surface of the material rail, it is easy for the inductor coil to come into close contact with each other or even be squeezed and stacked due to inertia, which can easily cause the inductor coil to hook onto each other and cause jamming. Utility Model Content

[0004] The purpose of this invention is to provide a vibratory feeder for processing inductor coils, so as to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, the present invention provides the following technical solution: a vibratory feeder for processing inductor coils, comprising a housing, wherein a vibration mechanism is provided at the bottom of the housing, and the vibration mechanism is used to drive the housing to vibrate;

[0006] Mounting base, the mounting base is movably connected to the inner wall of the housing, the inner wall of the housing is fixedly connected to a material rail, the top of the mounting base is fixedly connected to a support plate, the inner wall of the support plate is slidably connected to a slider, and a lever is rotatably provided on the outside of the slider;

[0007] An adjustment mechanism is disposed outside the support plate and is used to adjust the angle of the lever.

[0008] A locking mechanism is provided outside the slider and is used to fix the position of the slider.

[0009] Preferably, the adjustment mechanism includes an adjustment component and a support component, the support component including:

[0010] A first circular rod is rotatably connected to the inner wall of the slider, and the dial plate is fixedly sleeved on the outer wall of the first circular rod;

[0011] A circular plate is fixedly sleeved on the outer wall of the first circular rod, and a torsion spring is fixedly connected between the circular plate and the lever plate.

[0012] Preferably, the adjustment component includes:

[0013] A docking plate, which is fixedly connected to the top of the slider;

[0014] A docking block, which is slidably connected to one end of the first circular rod that passes through the docking plate.

[0015] Preferably, the locking mechanism includes:

[0016] A limiting plate, which is fixedly connected to the outer wall of the support plate;

[0017] A limiting block is engaged with the inner wall of a limiting plate, and an elastic component is provided on the outside of the limiting block.

[0018] Preferably, the elastic component includes:

[0019] A square plate is fixedly connected to a slider, and a second circular rod is slidably connected to the inner wall of the square plate. The limiting block is fixedly connected to the outer wall of the second circular rod.

[0020] A pull plate is fixedly connected to the end of the second circular rod away from the limiting block, and a second spring is fixedly connected between the limiting block and the square plate.

[0021] Preferably, the outer wall of the lever plate abuts against the outer wall of the material rail, and a first spring is fixedly connected between the docking block and the docking plate.

[0022] The technical effects and advantages of this utility model are as follows:

[0023] This invention utilizes a vibration mechanism to drive the housing to vibrate, which, in conjunction with a material rail, transports the inductor coil. When the inductor coil climbs onto the material rail, a lever is used to straighten the tilted inductor coil that has just climbed onto the material rail, preventing the inductor coil from being squeezed and stacked on the material rail, reducing coil impact, protecting the inductor coil, and avoiding material jamming. The lever is driven to rotate by an adjustment mechanism, and the initial angle of the lever is adjusted so that the lever can be used for inductor coils of different specifications. Attached Figure Description

[0024] Figure 1 This is a frontal three-dimensional structural diagram of the present utility model.

[0025] Figure 2 This is a three-dimensional cross-sectional view of the shell structure of this utility model.

[0026] Figure 3 This is a three-dimensional structural diagram of the slider of this utility model.

[0027] Figure 4 This is a three-dimensional structural diagram of the limiting block of this utility model.

[0028] Figure 5 This is a three-dimensional cross-sectional view of the docking block of this utility model.

[0029] In the diagram: 1. Vibration mechanism; 2. Housing; 3. Material rail; 4. Mounting base; 5. Support plate; 6. Pulley; 7. Pull plate; 8. First circular rod; 9. Torsion spring; 10. Limiting plate; 11. Slider; 12. Connecting plate; 13. Connecting block; 14. Circular plate; 15. First spring; 16. Square plate; 17. Second circular rod; 18. Limiting block; 19. Second spring. Detailed Implementation

[0030] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0031] This utility model provides, for example Figures 1-5 The image shows a vibratory feeder for processing inductor coils.

[0032] Example 1: Includes a housing 2, a mounting base 4, an adjustment mechanism, and a locking mechanism. A vibration mechanism 1 is located at the bottom of the housing 2, driving the housing 2 to vibrate. The mounting base 4 is movably connected to the inner wall of the housing 2. A material rail 3 is fixedly connected to the inner wall of the housing 2. A support plate 5 is fixedly connected to the top of the mounting base 4. A slider 11 is slidably connected to the inner wall of the support plate 5. A lever 6 is rotatably mounted on the outside of the slider 11. The adjustment mechanism is located outside the support plate 5, adjusting the angle of the lever 6. The locking mechanism is located outside the slider 11, fixing its position. The vibration mechanism 1 includes a base and a vibration motor. The housing 2 is located on top of the base. The vibrating motor drives the housing 2 to vibrate. A threaded rod is provided below the mounting base 4 to fix the housing 2 and the vibrating mechanism 1. The housing 2 of different sizes can be replaced by removing the mounting base 4. In specific use: the vibrating mechanism 1 drives the housing 2 to vibrate, which works in conjunction with the material rail 3 to transport the inductor coil. When the inductor coil climbs to the material rail 3, the lever 6 is used to straighten the tilted inductor coil that has just climbed to the material rail 3, to prevent the inductor coil from being squeezed and stacked on the material rail 3, reduce coil impact, protect the inductor coil and avoid material jamming. The lever 6 is rotated by the adjustment mechanism to adjust the initial angle of the lever 6 so that the lever 6 can be used for inductor coils of different specifications.

[0033] In one aspect, the adjustment mechanism includes an adjustment component and a support component. The support component includes a first circular rod 8 and a circular plate 14. The first circular rod 8 is rotatably connected to the inner wall of the slider 11. A lever 6 is fixedly sleeved on the outer wall of the first circular rod 8. The circular plate 14 is fixedly sleeved on the outer wall of the first circular rod 8. A torsion spring 9 is fixedly connected between the circular plate 14 and the lever 6. The adjustment component includes a docking plate 12 and a docking block 13. The docking plate 12 is fixedly connected to the top of the slider 11. The docking block 13 is slidably connected to one end of the first circular rod 8 that passes through the docking plate 12. The outer wall of the lever 6 abuts against the outer wall of the material rail 3. A first spring 15 is fixedly connected between the docking block 13 and the docking plate 12. The docking block 13 is configured as a polygonal block. The inner wall of the docking plate 12 is provided with a polygonal groove that mates with the outer wall of the docking block 13. The polygonal groove is used to engage with the outer wall of the docking block 13. The connecting block 13 can be snapped to fix the angle of the first circular rod 8. The first circular rod 8 is keyed to the connecting block 13, allowing the connecting block 13 to move along the first circular rod 8. The lever 6 abuts against the material rail 3 to straighten the inductor coil that has deviated from the material rail 3. When straightening a smaller inductor coil, the lever 6 can be rotated closer to the material rail 3 to twist the torsion spring 9, reduce the angle of the torsion spring 9, and improve the straightening effect. When straightening a larger inductor coil, the lever 6 is reversed to prevent the lever 6 from colliding with the inductor coil and damaging it. In specific use: when it is necessary to adjust the angle of the lever 6, the worker pulls the connecting block 13 to release the locking and fixing of the connecting block 13 with the connecting plate 12. The worker rotates the connecting block 13, which drives the lever 6 and the circular plate 14 to rotate through the first circular rod 8, adjusting the initial angle of the lever 6.

[0034] Example 2: Example 2 further discloses a locking mechanism based on Example 1, comprising a limiting plate 10 and a limiting block 18. The limiting plate 10 is fixedly connected to the outer wall of the support plate 5, and the limiting block 18 is engaged with the inner wall of the limiting plate 10. An elastic component is provided on the outside of the limiting block 18, comprising a square plate 16 and a pull plate 7. The square plate 16 is fixedly connected to the slider 11, and a second circular rod 17 is slidably connected to the inner wall of the square plate 16. The limiting block 18 is fixedly connected to the outer wall of the second circular rod 17, and the pull plate 7 is fixedly connected to the end of the second circular rod 17 away from the limiting block 18. A second spring 19 is fixedly connected between the position block 18 and the square plate 16. The position of the dial plate 6 is adjusted by moving the slider 11. When the housing 2 is replaced, the dial plate 6 can be adapted to different sizes of material rails 3. The limit plate 10 is provided with multiple locking teeth on the outside. The locking teeth are used to engage with the limit block 18 to fix the position of the slider 11. In specific use: when the position of the dial plate 6 needs to be adjusted, pull the pull plate 7. The pull plate 7 drives the limit block 18 to move through the second circular rod 17 until the limit block 18 and the limit plate 10 are no longer engaged. The worker moves the slider 11 to achieve the purpose of adjusting the position of the dial plate 6.

[0035] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A vibratory feeder for processing inductor coils, characterized in that, include: The housing (2) has a vibration mechanism (1) at its bottom, which is used to drive the housing (2) to vibrate. Mounting base (4), which is movably connected to the inner wall of housing (2), and a material rail (3) is fixedly connected to the inner wall of housing (2). A support plate (5) is fixedly connected to the top of mounting base (4), and a slider (11) is slidably connected to the inner wall of support plate (5). A lever (6) is rotatably provided on the outside of slider (11). An adjustment mechanism is provided outside the support plate (5) and is used to adjust the angle of the lever (6); A locking mechanism is provided outside the slider (11) and is used to fix the position of the slider (11).

2. The vibration tray for processing of inductance coils according to claim 1, characterized in that The adjustment mechanism includes an adjustment component and a support component, the support component including: The first circular rod (8) is rotatably connected to the inner wall of the slider (11), and the dial plate (6) is fixedly sleeved on the outer wall of the first circular rod (8). A circular plate (14) is fixedly sleeved on the outer wall of the first circular rod (8), and a torsion spring (9) is fixedly connected between the circular plate (14) and the lever plate (6).

3. The vibratory bowl for processing inductance coils according to claim 2, characterized in that, The adjustment component includes: A docking plate (12) is fixedly connected to the top of the slider (11); A docking block (13) is slidably connected to one end of the first circular rod (8) that passes through the docking plate (12).

4. The vibratory bowl for processing an inductor coil according to claim 3, wherein The locking mechanism includes: Limiting plate (10), the limiting plate (10) is fixedly connected to the outer wall of the support plate (5); Limiting block (18), the limiting block (18) is snapped into the inner wall of the limiting plate (10), and the limiting block (18) is provided with an elastic component on the outside.

5. The vibratory bowl for processing an inductor coil according to claim 4, wherein The elastic component includes: A square plate (16) is fixedly connected to a slider (11). A second circular rod (17) is slidably connected to the inner wall of the square plate (16). A limiting block (18) is fixedly connected to the outer wall of the second circular rod (17). Pull plate (7), the pull plate (7) is fixedly connected to one end of the second circular rod (17) away from the limiting block (18), and the limiting block (18) and the square plate (16) are fixedly connected by a second spring (19).

6. The vibratory bowl for processing an inductor coil according to claim 3, wherein The outer wall of the lever (6) abuts against the outer wall of the rail (3), and a first spring (15) is fixedly connected between the docking block (13) and the docking plate (12).