一种超小型滚针上料装置

By introducing a directional sorting mechanism and a buffer component into the ultra-small needle roller feeding device, the problems of needle roller stacking and uneven sorting are solved, and the orderly arrangement and synchronous feeding of needle rollers are realized, thereby improving production efficiency and quality.

CN224512389UActive Publication Date: 2026-07-17NANJING JUNJIE LONGTENG ELECTRONICS CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
NANJING JUNJIE LONGTENG ELECTRONICS CO LTD
Filing Date
2025-09-17
Publication Date
2026-07-17

AI Technical Summary

Technical Problem

Traditional ultra-small needle roller feeding devices have large slide volumes, which makes the needle rollers easy to stack, lacks synchronous sorting, reduces feeding speed, affects assembly efficiency, and increases production costs.

Method used

Design an ultra-miniature needle roller feeding device, which adopts a directional sorting mechanism. Through the combination of guide groove, spiral channel, screening groove and screening hole, the device uses piezoelectric ceramic actuator to achieve directional sorting and synchronous feeding of needle rollers, prevents needle roller stacking, uses anti-reverse rod and recycling slide to screen needle roller size, and combines buffer components to reduce collision.

Benefits of technology

It achieves orderly arrangement and synchronous sorting of needle rollers, improves feeding speed and quality, reduces needle roller breakage, increases production efficiency and reduces costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

本实用新型涉及滚针装配技术领域,尤其涉及一种超小型滚针上料装置,包括有底座,底座内部安装有压电陶瓷驱动器,底座的顶部固定连接有储存料斗;还包括有螺旋通道,储存料斗的内部侧壁固定连接有螺旋通道,螺旋通道远离储存料斗进料口的一端设置于储存料斗的底部,螺旋通道的另一端可拆卸地安装有筛分槽,沿筛分槽长边开设有筛分孔,筛分槽靠近螺旋通道的一端连接有导槽,导槽开设于螺旋通道的上表面;本实用新型相较于传统的超小型滚针上料装置,通过增加定向分选机构,提升了上料效率,通过导槽阻止尺寸较大的滚针进入螺旋通道,同时导槽进一步限制滚针移动轨迹,利用筛分槽将尺寸较小的滚针筛出,确保上料和分选同步进行,保证上料质量。
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Claims

1. A microminiature needle feeding device, comprising a base (1) and a storage hopper (2), a piezoelectric ceramic driver is installed inside the base (1), the top of the base (1) is fixedly connected with the storage hopper (2), and the storage hopper (2) is circular, characterized in that: It also includes a guide groove (201), a spiral channel (202), a screening groove (3) and a screening hole (301). The spiral channel (202) is fixedly connected to the inner side wall of the storage hopper (2). The end of the spiral channel (202) away from the feed inlet of the storage hopper (2) is set at the bottom of the storage hopper (2). The other end of the spiral channel (202) is detachably installed with a screening groove (3). The screening groove (3) is rectangular. A screening hole (301) is opened along the long side of the screening groove (3). The size of the rollers smaller than the required size is screened out through the screening hole (301). The end of the screening groove (3) close to the spiral channel (202) is connected to the guide groove (201). The guide groove (201) is opened on the upper surface of the spiral channel (202). The rollers with size deviation are screened through the guide groove (201).

2. The micro-needle loading device of claim 1, wherein: An anti-reverse rod (204) is installed on the inner wall of the storage hopper (2) near the top of the spiral channel (202). The anti-reverse rod (204) is an elastic titanium alloy baffle.

3. The micro-needle loading device of claim 1, wherein: The inner wall of the storage hopper (2) is fixedly connected to the recycling chute (203) near the screening trough (3).

4. The micro-needle loading device of claim 1, wherein: The other end of the screening tank (3) is equipped with a discharge guide rail (4), and baffles (401) are fixedly connected to both sides of the upper part of the discharge guide rail (4). A storage hopper (2) is fixedly connected to one end of the baffle (401).

5. The micro-needle loading device of claim 4, wherein: A spring plate (402) is installed on the inner wall of the baffle (401), and the needle roller limits the falling speed through the spring plate (402).

6. The micro-needle loading device of claim 4, wherein: It also includes a buffer assembly, which includes a loading rack (5) and a rotating disk (503). A rotatable rotating disk (503) is installed below the end of the discharge guide rail (4) away from the storage hopper (2). The loading rack (5) is fixedly connected to the outer circumference of the rotating disk (503). The size of the loading rack (5) is the same as that of the needle roller.

7. The micro-needle loading device of claim 6, wherein: The buffer assembly also includes a rotating mechanism (501) and a support base (502). The support base (502) is rotatably connected to one side of the rotating disk (503), and the rotating mechanism (501) is fixedly connected to the other side of the rotating disk (503). The rotating mechanism (501) is rotatably connected to the support base (502).