一种瓶盖摆盘输送装置
By working closely together with the robotic arm, the tray-stacking unit, and the conveying unit, the problem of low efficiency caused by manual labor in material production has been solved, achieving efficient and precise material handling and automated tray-stacking, thereby improving production efficiency and tray-stacking quality.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- ZHONGCHENGDA PRECISION IND (DONGGUAN) CO LTD
- Filing Date
- 2025-07-29
- Publication Date
- 2026-07-17
AI Technical Summary
In the existing technology, the palletizing and stacking process in the material production process relies on manual or semi-automated operation, resulting in low production efficiency and difficulty in achieving efficient and accurate material handling.
By employing a close collaboration between a robotic arm, a palletizing unit, and a conveying unit, the system ensures the accuracy and stability of material transfer through a multi-degree-of-freedom rotating arm and suction cups. Limit cylinders and limit blocks prevent pallets from colliding, and the system combines a lifting mechanism and an output mechanism to achieve automatic pallet transfer and continuous output, reducing the tedious manual palletizing process.
It achieves full automation from material conveying and tray placement to output, improving production efficiency, reducing labor intensity, ensuring the accuracy and stability of material transfer, and reducing errors and instability caused by human factors.
Smart Images
Figure CN224512562U_ABST
Abstract
Claims
1. A bottle cap tray conveying device including a robot, characterized by: The robotic arm is provided with a tray-stacking unit on one side, which is used to cooperate with the robotic arm to tray materials. On the other side of the robotic arm, there is a conveying unit, which is used to transport materials to the robotic arm's gripping station. The tray-stacking unit includes a frame, an output mechanism located below the frame, a lifting mechanism located at one end of the output mechanism, a feeding mechanism located above the output mechanism, a tray-separating and transferring mechanism located at one end of the feeding mechanism, and two tray-limiting mechanisms located in the feeding direction of the tray-separating and transferring mechanism. The frame is used to install the various mechanisms of the tray-stacking unit. The feeding mechanism is used to transfer the stacked empty tray groups to the tray-separating and transferring mechanism. The tray-separating and transferring mechanism is used to separate the stacked empty tray groups one by one and push the trays to the tray-stacking station. The tray-limiting mechanism is used to support the trays and limit their position. The lifting mechanism is used to transfer the trays with completed material placement to the output mechanism. The output mechanism is used to cooperate with the lifting mechanism to transfer the trays with completed material placement to the next station. The conveying unit includes a conveying frame, a conveying motor located below the conveying frame, and a conveyor belt located above the conveying frame and connected by a drive roller. The output end of the conveying motor is rotatably connected to the drive roller via a drive belt. The conveying frame is used to install the various components of the conveying unit, the conveying motor is used to drive the conveyor belt to provide a power source, and the conveyor belt is used to transport materials.
2. A bottle cap tray conveying device according to claim 1, characterized in that: The robotic arm includes a mounting base, a rotating arm located above the mounting base, and a lid lifter located at one end of the rotating arm. The mounting base is used to mount the robotic arm, the rotating arm is used to achieve multi-degree-of-freedom rotation, and the lid lifter is used to cooperate with the rotating arm to grab materials and transfer them to the tray loading station.
3. A bottle cap tray conveying device according to claim 1, characterized in that: The feeding mechanism includes a feeding motor located below the frame, two conveyor belts located above the frame, a drive shaft located at one end of the two conveyor belts, a first limiting cylinder located below the frame, a first limiting block located at the output end of the first limiting cylinder, a second limiting cylinder located on one side of the first cylinder, and a second limiting block located at the output end of the second limiting cylinder. The output end of the feeding motor is rotatably connected to the drive shaft via the second drive belt. The feeding motor is used to drive the conveyor belts to rotate and provide a power source. The conveyor belts are used to transport the pallet assembly. The drive shaft is used to synchronously link the rotation of the two conveyor belts. The first limiting cylinder is used to drive the first limiting block to provide a power source. The first limiting block is used to limit the pallet assembly.
4. A bottle cap tray conveying device according to claim 1, characterized in that: The tray transfer mechanism includes a push component located above the frame and a tray-separating component located on each side of the push component. The tray-separating component is used to separate the tray group in sequence, and the push component is used to cooperate with the tray-separating component to push the tray to the tray-setting station.
5. A bottle cap tray conveying device according to claim 4, characterized in that: The tray assembly includes a top extension cylinder fixedly connected to the frame below by a mounting bracket, a positioning cylinder connected to the output end of the top extension cylinder by a connecting plate, and a positioning plate fixedly connected to the output end of the positioning cylinder by a connecting block. The connecting plate is slidably connected to the frame by two linear bearings, and the connecting block is slidably connected to the connecting plate by two guide rails and a slider. The top extension cylinder is used to cooperate with the linear bearings to make the connecting plate move vertically up and down, and the positioning cylinder is used to cooperate with the connecting block to drive the positioning block to move horizontally. The positioning block is used to limit the position of the tray.
6. A bottle cap tray conveying device according to claim 4, characterized in that: The pushing assembly includes a pushing motor disposed between the two tray assemblies, a pushing head disposed above the frame and slidably connected to a second slider via a second guide rail, a third limiting cylinder disposed on one side of the pushing motor, and a third limiting block disposed at the output end of the third limiting cylinder. The pushing motor and the pushing head are rotatably connected via a third transmission belt. The third transmission belt is limitedly connected to the frame via a driven wheel. The pushing motor is used to cooperate with the third transmission belt to drive the pushing head to move. The pushing head is used to cooperate with the second guide rail and the second slider to push the tray to the tray placement station.
7. A bottle cap tray conveying device according to claim 1, characterized in that: The pallet limiting mechanism includes a mounting plate located above the frame, a first cylinder located on one side of the mounting plate, a fourth limiting block located at the output end of the first cylinder, a second cylinder located below the first cylinder, and a support block located at the output end of the second cylinder. The first cylinder is used to drive the fourth limiting block to provide a power source, the second cylinder is used to drive the support block to provide a power source, and the support block is used to support the pallet.
8. A bottle cap tray conveying device according to claim 1, characterized in that: The lifting mechanism includes a mounting platform above the frame, a lifting motor below the mounting platform, at least two second linear bearings below the mounting platform, a lifting beam threadedly connected between the two second linear bearings via a coupling, and at least two support plates on one side of the lifting beam. The driving wheel at the output end of the lifting motor is rotatably connected to the second driven wheel at one end of the second linear bearing via a fourth transmission belt.
9. A bottle cap tray conveying device according to claim 1, characterized in that: The output mechanism includes a third guide rail and a third slider located below the frame, an output motor located at one end of the third guide rail, a third driven wheel located at each end of the third guide rail, and a sliding support member located on each side of the third guide rail. The output end of the output motor is rotatably connected to the third driven wheel via a fifth transmission belt.
10. A bottle cap tray conveying device according to claim 1, characterized in that: The bottom of the frame is equipped with four casters, which are used to facilitate the transfer of the tray unit to the work station. Each of the four casters is provided with a support foot on one side, which is used to support and stabilize the frame.