一种卷烟辅料自动配盘装置
The composite gripper mechanism driven by visual recognition and multi-joint robotic arms enables precise gripping and efficient conveying of cigarette auxiliary materials in an automatic tray-dispensing device. This solves the problems of high labor intensity and insufficient space utilization caused by manual operation, and improves production efficiency and quality control.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- XUCHANG FUSITE TOBACCO MASCH PARTS CO LTD
- Filing Date
- 2025-09-17
- Publication Date
- 2026-07-17
AI Technical Summary
The current method of dispensing auxiliary materials in cigarette factories mainly relies on manual operation, which has problems such as high labor intensity, high material damage, low information transmission and difficulty in quality tracking. In addition, traditional automatic dispensing equipment cannot efficiently utilize limited space to accurately grab auxiliary materials of various specifications.
The system uses a visual recognition mechanism to calculate the coordinates of the gripping point, combined with a composite clamping mechanism and a clamping drive mechanism, to achieve precise gripping and transfer of auxiliary materials using a multi-joint robotic arm. The material is then transported in multiple directions via a conveyor line, improving space utilization and gripping accuracy.
It achieves efficient and precise material distribution within a limited space, reduces manual labor intensity, improves production efficiency and grasping accuracy, reduces material damage, and enhances information transmission and quality tracking capabilities.
Smart Images
Figure CN224512572U_ABST
Abstract
Claims
1. An automatic cigarette auxiliary material dispensing device, set around the original tray station and the tray to be dispensed station, characterized in that: This includes composite clamping mechanisms, clamping drive mechanisms, electrical control mechanisms, and vision recognition mechanisms; The electrical control mechanism is located between the original plate station and the plate to be matched station. One end of the clamp driving mechanism is located on the electrical control mechanism, and the other end of the clamp driving mechanism is connected to the composite clamp mechanism. The clamping drive mechanism is used to drive the composite clamping mechanism to clamp and transfer cigarette auxiliary materials between the original tray station and the tray to be matched station, so as to complete the auxiliary material matching operation. The visual recognition mechanism spans above the original tray station and the tray to be matched station, and is used to calculate and obtain the spatial coordinates of the gripping point of the cigarette auxiliary material located on the original tray station, and guide the composite clamping mechanism and the clamping drive mechanism to grip the cigarette auxiliary material. The electrical control mechanism is used to perform data processing and logic control on the composite clamping mechanism, the clamping drive mechanism, and the visual recognition mechanism.
2. The automatic cigarette accessory tray dispensing device according to claim 1, characterized in that: It also includes a conveyor line located next to the original tray station and the tray to be matched station, the conveyor line including a variable direction conveyor mechanism and a linear conveyor mechanism connected to each other; The variable-direction conveying mechanism is used to receive the trays and cigarette accessories on the workstation to be matched and to convey them in a different direction.
3. The automatic cigarette accessory tray dispensing device according to claim 1, wherein: The visual recognition mechanism includes a supporting gantry, a linear module, a multi-mode camera, and sensors; The linear module is mounted on the supporting gantry frame, and the multi-mode camera and the sensor are mounted on the linear module. The multi-mode camera and the sensor are used to identify and calculate the cigarette auxiliary materials at the original tray station and the tray-to-be-matched station, and guide the clamp drive mechanism to drive the composite clamp mechanism to grab and match the auxiliary materials, as well as guide the conversion of the working parts in the composite clamp mechanism.
4. The automatic cigarette accessory tray dispensing device according to claim 3, characterized in that: The clamping drive mechanism includes an industrial robotic arm, a collaborative robotic arm, a gantry robotic arm, or a multi-joint robotic arm.
5. The automatic cigarette accessory tray dispensing device according to claim 1 or 2 or 3 or 4, characterized in that: The composite clamping mechanism includes a mounting frame, an air shaft, and several negative pressure adsorption components. The air expansion shaft is disposed on one side of the mounting frame, and a plurality of the negative pressure adsorption components are disposed on the other side of the mounting frame. The axis of the air expansion shaft is perpendicular to the axis of the plurality of negative pressure adsorption components. The air expansion shaft is used to grip and transfer reel-type auxiliary materials through its own expansion; the negative pressure adsorption assembly is used to grip and transfer sheet-type auxiliary materials through negative pressure adsorption. The upper surface of the mounting frame is provided with a quick-change jig and a functional connector, which are located on opposite sides of the negative pressure adsorption components. The clamp drive mechanism is provided with a clamp quick-change female plate that cooperates with the clamp quick-change female plate; the functional connector is used to transmit power, high-pressure gas, and control signals to the air expansion shaft and several of the negative pressure adsorption components.
6. The automatic cigarette accessory tray dispensing device according to claim 5, wherein: The negative pressure adsorption assembly includes a negative pressure generator, several negative pressure suction cups, and several hollow elastic connecting rods. The negative pressure generator is located on the outside of the mounting frame. The negative pressure suction cup is flexibly connected to the mounting frame through the hollow elastic connecting rod. The hollow elastic connecting rod is connected to the negative pressure generator through a pipe. The negative pressure suction cups are divided into at least two rows, and multiple negative pressure suction cups in each row are arranged at equal intervals.
7. The automatic tipping disc device of claim 6, wherein the tipping disc device further comprises a tipping disc conveying device. The length of the air expansion shaft is greater than the length of the hollow elastic connecting rod; the mounting frame is a cuboid mounting frame, and the interior of the cuboid mounting frame is provided with several quick-connect joints for connecting the hollow elastic connecting rod.