一种碳纤维支撑膜的撕膜层叠自动化生产设备

Through innovation in automated equipment and processes, automated film peeling and high-precision lamination of carbon fiber support film for foldable screen phones have been achieved, solving the problems of low efficiency and poor yield in existing technologies, reducing labor costs, and meeting mass production requirements.

CN224512615UActive Publication Date: 2026-07-17深圳市道元工业股份有限公司

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
深圳市道元工业股份有限公司
Filing Date
2025-07-15
Publication Date
2026-07-17

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Abstract

本实用新型属于柔性屏幕制造技术领域,具体涉及一种碳纤维支撑膜的撕膜层叠自动化生产设备,至少包括如下机构:用于实现治具循环运输的治具输送装置;用于供应含支撑膜的碳纤维板的弹夹供料升降机构;用于吸附碳纤维板帮助其完成下易撕贴的贴膜和撕膜、并将碳纤维板送至治具上的取料机械手;用于提供易撕贴的易撕贴剥标机;用于吸附上易撕贴并将其贴附在碳纤维板上表面、并通过夹取上易撕贴或下易撕贴撕取支撑膜的撕膜机械手。相对于现有技术,本实用新型通过撕膜(撕上下过程膜)+多层层叠(视觉引导,滚压去气泡,高精度层叠),可以实现自动化的快速撕膜和精确的层叠,填补行业的空白。
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Claims

1. A tear-off film lamination automation production apparatus of a carbon fiber support film, characterized by, It should include at least the following institutions: A jig conveying device used to realize the cyclic transport of jigs; A magazine feeding lifting mechanism for supplying carbon fiber sheets with a supporting membrane; A robotic arm is used to pick up carbon fiber sheets to help complete the application and removal of easy-tear adhesive films and to feed the carbon fiber sheets onto the fixture. Easy-tear label peeler for providing upper and lower easy-tear labels; A film-tearing robot is used to adsorb the upper easy-tear sticker and attach it to the surface of the carbon fiber plate, and to peel off the support film by gripping the upper or lower easy-tear sticker.

2. The apparatus for automated production of a tear-off lamination of carbon fiber support films according to claim 1, characterized in that, The fixture conveying device includes an upper belt conveyor, a lower belt conveyor, and fixture lifting and conveying devices located at both ends of the upper belt conveyor. The fixture lifting and conveying device includes a first motor and a belt drive assembly that can move up and down driven by the first motor. In use, the fixture is transported starting from one end of the upper belt conveyor. The material handling robot sequentially feeds carbon fiber sheets into the fixture. Multiple carbon fiber sheets are stacked in the fixture and transported to the other end of the upper belt conveyor. After the carbon fiber sheets are unloaded, the empty fixture is transported to a fixture lifting and conveying device. The fixture lifting and conveying device descends and transports the empty fixture to one end of the lower belt conveyor. The empty fixture returns to the lower side of one end of the upper belt conveyor and is then raised by another fixture lifting and conveying device and transported to one end of the upper belt conveyor to begin the next round of carbon fiber sheet stacking.

3. The apparatus for automated production of a tear-off lamination of carbon fiber support films according to claim 2, characterized in that An upper CCD is installed on one side of the upper belt conveyor to detect the position of the carbon fiber plate.

4. The apparatus for automated production of a tear-off lamination of carbon fiber support films according to claim 1, characterized in that, The magazine feeding lifting mechanism includes a magazine for accommodating carbon fiber plates and a lifting mechanism for lifting the magazine up and down. The lifting mechanism includes a second motor, a drive wheel, a belt, a driven wheel, and a lifting assembly. The driven wheel is connected to the lifting assembly. The lifting assembly includes a guide rod, a gear, and a rack. The gear is connected to the driven wheel and meshes with the rack. One end of the rack is connected to the magazine. The second motor drives the drive wheel to rotate, which transmits power to the driven wheel via the belt, thereby driving the gear to move on the rack and achieving the lifting of the magazine up and down.

5. The apparatus for automated production of a tear-off lamination of carbon fiber support films according to claim 1, characterized in that, The material handling robot includes a first X-axis moving mechanism, a first Y-axis moving mechanism, a first Z-axis moving mechanism, a first R-axis rotating mechanism, and a vacuum adsorption mechanism for adsorbing carbon fiber plates. A rolling mechanism is provided on one side of the vacuum adsorption mechanism.

6. The apparatus for automated production of a tear-off lamination of carbon fiber support films according to claim 1, characterized in that, The device also includes an easy-tear sticker flipping and bonding mechanism, which includes a rotary cylinder and a first easy-tear sticker adsorption mechanism driven by the rotary cylinder.

7. The apparatus for automated production of a tear-off lamination of carbon fiber support films according to claim 1, characterized in that, The film-tearing robot includes a second X-axis moving mechanism, a second Y-axis moving mechanism, a second Z-axis moving mechanism, a second R-axis rotating mechanism, a film-tearing gripper, and a second easy-tear adhesive adsorption mechanism. The film-tearing gripper includes a lower gripper, a first cylinder, and an upper gripper driven by the first cylinder. The easy-tear adhesive adsorption mechanism includes a second cylinder and an adsorption head driven by the second cylinder.

8. The apparatus for automated production of a tear-off lamination of carbon fiber support films according to claim 1, characterized in that, The film-tearing robot is equipped with a lower CCD and a waste collection mechanism on one side.

9. The apparatus for automated production of a tear-off lamination of carbon fiber support films according to claim 1, characterized in that, The equipment also includes a qualified product conveying device and a non-qualified product conveying device. A qualified product magazine is provided on one side of the qualified product conveying device, and a non-qualified product magazine is provided on one side of the non-qualified product conveying device.