一种用于线缆生产的复卷装置

By introducing a tension adjustment mechanism and a sensor into the rewinding device, the problem of uneven cable winding was solved, achieving uniform cable winding and tension adjustment, thereby improving the cable's transmission performance and service life.

CN224512913UActive Publication Date: 2026-07-17SHENZHEN ZHONGTAIXIN CABLE TECHNOLOGY CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
SHENZHEN ZHONGTAIXIN CABLE TECHNOLOGY CO LTD
Filing Date
2025-09-12
Publication Date
2026-07-17

AI Technical Summary

Technical Problem

The existing rewinding equipment lacks a tension adjustment mechanism, which leads to uneven tension of the cable during winding, resulting in crossing or overlapping, which affects the transmission performance and service life of the cable.

Method used

Employing a tension adjustment mechanism and tension detection sensor, and using a combination of fixed and movable pulleys, along with a drive unit and sliding block, the cable tension is monitored and adjusted in real time to ensure that the cable maintains uniform tension during the rewinding process.

Benefits of technology

This process ensures uniform winding of the cable during rewinding, avoiding loosening or over-tightening caused by tension fluctuations, and improving the cable's neatness and service life.

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Abstract

本实用新型涉及线缆生产技术领域的一种用于线缆生产的复卷装置,包括支架、复卷辊和排线机构,支架上设有与复卷辊配合的转动件,支架上还设有张力调节机构和切断机构,支架上设有与张力调节机构配合的张力传感器,张力调节机构包括有定滑轮、动滑轮、驱动件和滑动块,定滑轮和动滑轮设于支架和滑动块上,驱动件设于支架上,并与滑动块连接配合。本实用新型通过转动件、复卷辊和排线机构的配合,使线缆能够均匀缠绕在复卷辊上。并通过张力传感器实时监测线缆张力变化,从而通过驱动件带动滑动块移动,调整动滑轮与定滑轮之间的距离,对线缆张力的动态调节,确保线缆在复卷过程中始终保持均匀张力,避免因张力波动导致的缠绕松散或过紧现象。
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Claims

1. A rewinding device for cable production, comprising a support (1), a rewinding roller (2) and a wire arranging mechanism (3), the support (1) being provided with a rotating member (11) cooperating with the rewinding roller (2), characterized in that: The bracket (1) is also provided with a tension adjustment mechanism (4) and a cutting mechanism (5), and the bracket (1) is provided with a tension sensor (6) that cooperates with the tension adjustment mechanism (4); The tension adjustment mechanism (4) includes a fixed pulley (41), a movable pulley (42), a driving member (43), and a sliding block (44) slidably mounted on the bracket (1). The fixed pulley (41) and the movable pulley (42) are rotatably mounted on the bracket (1) and the sliding block (44) respectively through bearing seats (45). The driving member (43) is fixedly mounted on the bracket (1) and is connected and cooperates with the sliding block (44).

2. The rewinding device for cable production according to claim 1, characterized in that: Both the fixed pulley (41) and the movable pulley (42) are composed of a plurality of grooved wheels (411), and the outer side of each of the plurality of grooved wheels (411) is provided with a groove (412).

3. The rewinding device for cable production according to claim 2, characterized in that: The cross-section of the groove (412) is V-shaped.

4. The rewinding device for cable production as claimed in claim 1, wherein: The cutting mechanism (5) includes a cutting seat (51), a cutting blade (52) and two clamping arms (53). The cutting blade (52) is symmetrically arranged at one end of the two clamping arms (53). One end of the cutting seat (51) is provided with an output component (54) that slides with the two cutting blades (52).

5. The rewinding device for cable production as claimed in claim 4, wherein: The clamping arm (53) has a rack (531) on one side that cooperates with the output component (54), and the output end of the output component (54) has a gear (541) that cooperates with the rack (531).

6. The rewinding device for cable production as claimed in claim 1, wherein: The wiring mechanism (3) includes a movable module (31) and two sets of guide components (32). The movable module (31) is fixedly installed at one end of the bracket (1), and the two sets of guide components (32) are respectively installed on the bracket (1) and the output end of the movable module (31).

7. The rewinding device for cable production according to claim 6, characterized in that: The guide assembly (32) includes a mounting plate (321), two guide rods (322), and a limiting rod (323). The mounting plate (321) is symmetrically provided with limiting blocks (324) and guide grooves (3211) that cooperate with the limiting rods (323) and the guide rods (322). The guide rods (322) and the limiting rods (323) are respectively provided with locking blocks (325) that cooperate with the mounting plate (321) and the limiting blocks (324).

8. The rewinding device for cable production as claimed in claim 6, wherein: The moving module (31) is a lead screw slider module (311) or a linear motor module.