一种钢丝卷收卷装置

By designing an automated wire coil winding device, which utilizes lifting, flipping, guiding, and tensioning mechanisms to achieve automated winding of wire coils, the problem of high labor intensity and low efficiency caused by manual handling is solved, and winding efficiency is improved.

CN224512916UActive Publication Date: 2026-07-17特变电工山东鲁能泰山电缆有限公司

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
特变电工山东鲁能泰山电缆有限公司
Filing Date
2025-07-22
Publication Date
2026-07-17

AI Technical Summary

Technical Problem

Existing wire coil winding devices rely on manual handling, resulting in high labor intensity and low efficiency.

Method used

Design a wire coil winding device that includes a hoisting mechanism, a flipping mechanism, a guiding mechanism, a tensioning mechanism, and a winding mechanism. The hoisting mechanism lifts the wire coil and moves it to the flipping mechanism. The flipping mechanism switches the wire feeding frame between horizontal and vertical states. The guiding mechanism and the tensioning mechanism guide the wire and wind it into the winding mechanism to achieve automated winding.

Benefits of technology

It reduces labor intensity, improves the winding efficiency of steel wire coils, and reduces the need for manual handling.

✦ Generated by Eureka AI based on patent content.

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Abstract

本实用新型公开的钢丝卷收卷装置,包括吊装机构、翻转机构、导向机构、张紧机构和收卷机构,吊装机构能够将钢丝卷吊起并将钢丝卷移动至预设位置,翻转机构上设置有能够容纳钢丝卷的放线架,放线架能够在水平状态和竖直状态之间切换,导向机构设置于翻转机构上,张紧机构设置于翻转机构和收卷机构之间,钢丝卷上的钢丝经过导向机构后绕至收卷机构。本实用新型公开的钢丝收卷装置,吊装机构将钢丝卷吊装至放线架,翻转机构动作,使得放线架由水平状态翻转至竖直状态,然后将钢丝卷上的钢丝通过导向机构绕制收卷机构上,启动收卷机构即可实现钢丝卷的收卷工作,相比人工将钢丝卷搬运放线架上,能够降低劳动强度,提高钢丝卷的收卷效率。
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Claims

1. A steel wire take-up reel apparatus, characterized by, include: A hoisting mechanism (100) is provided, which is capable of lifting the wire coil (300) and moving the wire coil (300) to a preset position; A flipping mechanism (200) is provided with a wire feeding frame (210) capable of accommodating the wire roll (300), and the wire feeding frame (210) is capable of switching between a horizontal state and a vertical state; A guiding mechanism (400) is disposed on the flipping mechanism (200); Tensioning mechanism (500); The winding mechanism (700) is located between the flipping mechanism (200) and the winding mechanism (700). The wires on the wire roll (300) are wound around to the winding mechanism (700) after passing through the guide mechanism (400). The winding mechanism (700) is used to wind up the wires of the wire roll (300).

2. The steel cord winding device according to claim 1, characterized in that The flipping mechanism (200) includes: A base (220) is provided with a flipping drive (230), and a guide mechanism (400) is provided on the base (220); The wire feeding frame (210) includes a wire feeding frame base (211) and a spindle (212) disposed on the wire feeding frame base (211). The wire feeding frame base (211) is disposed on the base (220). The flipping drive (230) is connected to the wire feeding frame base (211).

3. The steel cord winding device according to claim 2, characterized in that The flipping drive (230) is a hydraulic cylinder, the cylinder barrel of the hydraulic cylinder is hinged to the base (220), and the piston rod of the hydraulic cylinder is hinged to the wire feeding frame base (211).

4. The steel cord winding device according to claim 2, characterized in that A lifting assembly (240) is provided on the base (220), and a guide mechanism (400) is provided on the lifting assembly (240).

5. The steel cord winding device according to claim 4, characterized in that The lifting assembly (240) includes: The lifting cylinder (241) includes a fixed part (2411) and a sliding part (2412), wherein the sliding part (2412) is slidably disposed on the fixed part (2411); A lifting cylinder (242) is disposed on the fixed part (2411), the piston rod of the lifting cylinder (242) is connected to the sliding part (2412), and the guide mechanism (400) is disposed on the sliding part (2412).

6. The steel cord winding device according to claim 5, characterized in that The guiding mechanism (400) includes a first guide wheel (410) and a second guide wheel (420). The first guide wheel (410) is disposed on a first guide wheel bracket (430), and the second guide wheel (420) is disposed on a wire swing arm (440). The wire swing arm (440) is rotatably disposed on the first guide wheel bracket (430), and the first guide wheel bracket (430) is connected to the sliding part (2412).

7. The steel cord winding device according to claim 1, wherein The tensioning mechanism (500) includes a tensioning base (530), a zigzag wheel assembly (510) and a guide wheel assembly (520) sequentially disposed on the tensioning base (530). The zigzag wheel assembly (510) includes zigzag wheels (511) disposed at both ends of the tensioning base (530). The guide wheel assembly (520) includes a third guide wheel (521), a fourth guide wheel (522) and a fifth guide wheel (523) disposed between the zigzag wheels (511) at both ends.

8. The steel cord winding device according to claim 7, characterized in that A meter counter bracket (800) is provided between the tensioning mechanism (500) and the winding mechanism (700), and a meter counter and a wire breakage detection mechanism (600) are provided on the meter counter bracket (800).

9. The steel cord winding device according to claim 8, characterized in that The wire breakage detection mechanism (600) includes a pressure roller (610), a guide rod (620), and a detection switch (630). The guide rod (620) is disposed on the meter counting wheel bracket (800). The pressure roller (610) is disposed on the guide rod (620) and contacts the steel wire passing through the meter counting wheel bracket (800). The detection switch (630) is disposed on the guide rod (620). The pressure roller (610) is connected to the detection switch (630).

10. A steel wire take-up device according to any one of claims 1-9, characterized in that The hoisting mechanism (100) includes: Fixed track (110); A movable track (120) is movably mounted on the fixed track (110); An electric hoist (130) is movably mounted on the moving track (120); A wire coil lifting device (140) is connected to the electric hoist (130).